Factory Shop Manual For Komatsu Pipelayer. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 554
Number: SEN04766-00 (august 2008)
Bookmarks: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Komatsu Pipelayer
D85C-21
SN 36551 And Up
Contents
FOREWORD
-GENERAL
General Assembly Drawing
Specifications
Weight Table
Table Of Oil And Coolant Quantities
-STRUCTURE AND FUNCTION
Radiator Shutter
Powertrain
Powertrain Hydraulic Piping Diagram
Powertrain Hydraulic System Diagram
Power Train Hydraulic Circuit Diagram
PTO
Torque Converter
Transmission Control
Torqflow Transmission
Transmission Control Valve
Transmission Lubrication Valve
Steering, Brake Control
Bevel Gear Shaft, Steering Clutch, Steering Brake
Steering Main Relief Valve
Steering And Brake Control Valve
Steering Brake
Transmission And Steering Oil Strainer
Transmission And Steering Oil Filter
Final Drive
Track Group
Suspension
Gate Frame
Winch Control
Hydraulic Circuit Diagram For Winch
Winch
Powertrain Of Winch
High-Low Valve
PPC Valve
Flow Divider Valve
Winch Oil Filter
Winch Oil Strainer
Counterweight Hydraulic Tank
Counterweight Piping
Counterweight Control
Hydraulic Circuit Schematics For Counterweight
Hydraulic Circuit Diagram For Counterweight
Counterweight
Counterweight Control Valve
Boom
Safety Device
Cab
Heater
Actual Electrical Wiring Diagram
Electrical Circuit Diagram
-TESTING AND ADJUSTING
Standard Value Table For Engine Related Parts
Standard Value Table For Chassis Related Parts
Tools For Testing, Adjusting, And Troubleshooting
Adjusting Valve Clearance
Measuring Compression Pressure
Testing And Adjusting Fuel Injection Timing
Measuring Engine Oil Pressure
Measuring Exhaust Color
Measuring Exhaust Temperature
Testing And Adjusting Alternator Belt Tension
Measuring Blow-By Pressure
Measuring Air Supply Pressure (Boost Pressure)
Measuring Engine Speed
Measuring Torque Converter Stall Speed
Bleeding Air
Adjusting Stroke, Linkage
Measuring Powertrain Oil Pressure
Measuring Counterweight Oil Pressure
Measuring Winch Oil Pressure
Measuring Leakage Inside Cylinder
Adjusting Clearance Of Idler
Troubleshooting
-DISASSEMBLY AND ASSEMBLY
Precautions When Carrying Out Operation
Special Tool List
Starting Motor Removal And Installation
Alternator Removal And Installation
Engine Oil Cooler Removal And Installation
Water Pump Removal And Installation
Fuel Injection Pump Removal
Fuel Injection Pump Installation
Nozzle Holder Removal And Installation
Turbocharger Removal And Installation
Thermostat Removal And Installation
Engine Front Seal Removal And Installation
Engine Rear Seal Removal
Engine Rear Seal Installation
Cylinder Head Removal
Cylinder Head Installation
Radiator, Power Train Oil Cooler Removal And Installation
Engine Removal
Engine Installation
Torque Converter Removal
Torque Converter Installation
Torque Converter Disassembly
Torque Converter Assembly
Torqflow Transmission Removal
Torqflow Transmission Installation
Torqflow Transmission Disassembly
Torqflow Transmission Assembly
Transmission Control Valve Removal And Installation
Transmission Control Valve Disassembly
Transmission Control Valve Assembly
Transmission Lubrication Valve Removal And Installation
Transmission Pump Removal And Installation
Bevel Gear, Shaft Removal
Bevel Gear, Shaft Installation
Steering Clutch Removal
Steering Clutch Installation
Steering Clutch Disassembly
Steering Clutch Assembly
Steering Brake Valve Disassembly
Steering Brake Valve Assembly
Final Drive Disassembly
Final Drive Assembly
Track Shoe Removal
Track Shoe Installation
Track Frame Removal
Track Frame Installation
Recoil Spring Removal
Recoil Spring Installation
Recoil Spring Disassembly
Recoil Spring Assembly
Idler Removal And Installation
Track Roller Removal And Installation
Carrier Roller Removal And Installation
Right, Center Gate Frame Removal
Right, Center Gate Frame Installation
Counterweight Frame Removal
Counterweight Frame Installation
Boom, Left Gate Frame Removal And Installation
Winch Dismounting
Winch Mounting
Winch Control And PPC Valve Dismounting And Mounting
High/Low Valve Dismounting And Mounting
Winch Disassembly
Winch Assembly
Winch Pump Dismounting And Mounting
Counterweight Pump Removal And Installation
Counterweight Cylinder Removal And Installation
Counterweight Cylinder Disassembly
Counterweight Cylinder Assembly
Counterweight Control Valve Removal And Installation
Counterweight Control Valve Disassembly
Counterweight Control Valve Assembly
Caution When Assembling Sheave Block
Cab Removal And Installation
-MAINTENANCE STANDARD
Engine Mount
PTO
Torque Converter
Torqflow Transmission
Transmission Control Valve
Transmission Lubrication Valve
Transmission Pump
Bevel Gear Shaft
Steering Clutch
Steering Brake
Steering And Brake Control Valve
Steering Main Relief Valve
Steering Pump
Final Drive
Track Frame
Recoil Spring
Track
Idler
Track Roller
Carrier Roller
Suspension
Winch Pump
Counterweight Pump
High-Low Valve
PPC Valve
Flow Divider Valve
Winch
Winch Clutch
Winch Brake
Counterweight Control Valve
Counterweight Cylinder
Slow Return Valve
Counterweight
Boom, Hook And Sheave
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