Komatsu CX50 Series FG40ZTU-10 To FD50ATU-10 Service Manual Forklift SM203 manuals in PDF

Factory Shop Manual For Komatsu Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 680
Number: SM203 (march 2014)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Komatsu Forklift Truck
FG10ZTU-10
FG40TU-10
FG45TU-10
FG50ATU-10

SN 133001-134755 (Diesel Fuel/LPG EPA Tier 2)
SN 134756 And Up (Diesel Fuel/LPG EPA/CARB 2010)
SN 133001 And Up (Diesel EPA Tier 3)

Contents

-FOREWORD AND GENERAL INFORMATION
Safety Notice
How To Read The Shop Manual
Explanation Of Terms For Maintenance Standard
Handling Of Electric Equipment And Hydraulic Components
Handling Of New Types Of Connectors Used On Engines
How To Read Electric Wire Code
Precautions When Carrying Out Operation
Standard Tightening Torque Tables
Conversion Tables
-SPECIFICATIONS
Dimensional Diagram
Diesel Engine Lift Truck With SAA4D95Le-5-A Engine (UL Spec)
Gasoline Engine Lift Truck With EBT-TB45-2A/3A (UL Spec)
Weight Table
Lubricants
-STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
Engine And Cooling System
Power Train
Steering System
Brake System
Undercarriage And Frame
Hydraulic System
Work Equipment
Electric Devices
-STANDARD VALUE TABLE
Lift Truck With SAA4D95LE-5-A Engine (UL Spec)
Lift Truck With EBT-TB45-2A/3A Engine (UL Spec)
-TESTING AND ADJUSTING
Check Of Troubleshooting Software Functions And Failure Codes
Hydraulic Piping Pressure Release Procedure
Replacement Of Engine Oil And Engine Oil Filter
Replacement Of Fuel Filter
Cleaning Of Radiator
Check Of Air Cleaner And Replacement Of Cleaner Element
Oil Level Check And Oil Replacement Of Differential Case
Oil Replacement And Strainer Cleaning Of Torqflow Transmission
Testing Power Train Oil Pressure
Check Of Hydraulic Tank
Measurement Of Wear Amount Of Service Brake Disc
Check Of Parking Brake
Air Bleeding Procedure
Adjustment Of Brake Pedal
Adjustment Of Inching Pedal
Measurement Of Cylinder Hydraulic Drift And Hydraulic Forward Drift
Adjustment Of Mast – Japan Manufacture
Adjustment Of Fork Carriage – Japan Manufacture
Check Of Drive Shaft For Looseness, Play And Damage
Check Of Diode
-TROUBLESHOOTING
General Information On Troubleshooting
Failure Codes: ISO Controller (UL Spec)
Electrical System (E-Mode) SAA4D95LE-5-A Engine (UL Spec)
Electrical System (E-Mode) EBT-TB45-2A/3A Engine (UL Spec)
Hydraulic And Mechanical System (H-Mode)
-DISASSEMBLY AND ASSEMBLY
General Information
Engine And Cooling System
Power Train Components
Hydraulic Equipment
Work Equipment
Electric Devices
-U.S. MANUFACTURED MASTS
80D/100D/110D-MS 2-Stage Masts
80D/100D/110D-MT 3-Stage Masts
D-Series Sideshifter
E-Series Sideshifter
YEARLY INSPECTION CRITERIA
-DIAGRAMS AND DRAWINGS
Hydraulic Circuit
Electrical Circuit – UL Spec

What you get

You will receive PDF file with high-quality manual on your email immediately after the payment.