Komatsu CX20 FG35ST-8 To FD40ZT2-8 Parts Manual Forklift Truck PM208 manuals in PDF

Factory Parts Manual For Komatsu Forklift Truck. Detailed Illustrations and Parts Lists.

Format: PDF
Language: English
Pages: 922
Number: PM208 (june 2008)
Searchable: Yes
Parts List: Yes
Parts Exploded View: Yes

Model

Komatsu Forklift Truck
Gasoline And LP
FG35ST-8
FG45ST-8
FG40T-8
FG40T2-8
FG45T-8
FG45T2-8
SN130001A – 134999A EPA 2004 TIER 1 Compliant

FG35BCS-8
FG45BCS-8
FG50AT2-8
FG40ZT-8
FG40ZT2-8
SN 135001A And Up EPA 2007 TIER 2 Compliant

FD40T-8
FD40T2-8
FD45T-8
FD45T2-8
FD50AT2-8
FD40ZT-8
FD40ZT2-8
SN 130001A And Up EPA 2004 TIER 2 COMPLIANT

Contents

FORKLIFT TRUCKS COVERED IN THIS PUBLICATION
TB45 ENGINE SERIAL NUMBER BREAKS
-RECOMMENDED STOCK LISTS
EPA Recommended Stock List (EPASL)
Fast Moving Recommended Stock List (FMSL)
Full Recommended Stock List (FRSL)
-ENGINE AND RELATED PARTS-MOUNTING PARTS AND ATTACHMENTS
Engine Assembly
Engine Mounts
Mounting Parts – Air Intake Connections
Air Cleaner
Pump Drive System
Driveshaft Assy-All Gas Models
Mounting Parts – Engine And Attachments – Diesel Models
Mounting Parts – Air Intake Connections – Diesel
Air Cleaner
Mounting Parts – Pump Drive System
Driveshaft Assy – All Diesel Models
-ENGINE AND RELATED PARTS-TB45LE
Bare Engine Assy & Short Block Engine Assy
Engine Block & Oil Pan
Cylinder Head & Rocker Cover
Crankcase Ventilation
Piston, Crankshaft & Flywheel
Camshaft & Valve – Camshaft & Chain
Camshaft & Valve – Valve & Mechanism
Front Cover & Fittings
Intake & Exhaust Manifolds
Lubricating System
Throttle Control Assy
Fuel Hose & Fuel Strainer
Throttle Chamber Assy
Water Pump, Cooling Fan & Thermostat
Water Hose & Piping
Ignition System
Engine Control Unit
Distributor
Alternator Fittings
Alternator
Vacuum Pump – Dual Fuel
Starter Motor
Gasket Set
Vaporizer (LPG/Dual Fuel Trucks)
Caution Plate & Label
-ENGINE AND RELATED PARTS-S6D102E DIESEL
Heater/Air Cleaner-
Cylinder Head
Water Valve & Water Temp Switch
Rear Hanger
Valve Covers
Air Intake Heater
Air Intake Connector
Heater Switch
Exhaust Connector Clamp
Exhaust Manifold
Exhaust Manifold Gaskets/Bolts
Thermostat And Housing
Oil Pressure Switch
Cylinder Block
Front Cover
Cam Follower Cover
Cylinder Block Blind Plug
Oil Pan Mounting
Oil Level Dip Stick
Oil Pan & Suction Tube
Flywheel Housing
Flywheel Housing Parts
Flywheel
Crankshaft Assy
Damper (Crankshaft Pulley)
Piston Assy
Rocker Arm Assy
Tappet
Camshaft Assy
Front Gear Train Cover
Tachometer Drive Cover
Noise Baffle Plate
Oil Pump
Oil Cooler And Oil Filter
Fuel Injection Pump (External View)
Fuel Injection Pump – Internal View
Fuel Inlet & Outlet Joint Caps
Fuel Joint Cap And Clip
Fuel Injection Pump Mounting & Gear
Fuel Injection Pump Tamper-Proof
Fuel Filter
Fuel Filter Piping
Fuel Injection Piping
Cylinder Block Blind Cover
Injection Nozzle
Fuel Return
Water Pump
Water Inlet Connector
Water Connector Plug
Water Connector Plug – UL-DS Spec
Cooling Fan Drive Pulley Assy
Cooling Fan Assy
Alternator Assy – 35-Amp
Belt Tensioner For 35 Amp Alternator
Alternator Mounting For 35 Amp Alternator
Alternator Mounting For 13 Amp Sealed Alternator
Starter, 45 Kw
Starting Motor Mounting
Turbocharger Oil Piping
Turbocharger Mounting
Turbocharger – Air Duct Hose
Dust Seal
Breather Hose
Main Power Take-Off
Repair Parts
– EXHAUST SYSTEM
Muffler & Exhaust Connections – Except Boxcar
Muffler & Exhaust Connections – Boxcar Models
Muffler & Exhaust Connections
Catalytic Converter
-COOLING SYSTEM
Radiator
Radiator Shroud & Piping – Gas Models
S6D102E Engine – Radiator Shroud & Piping – FD40Z/40/45/50
Engine – Torque Converter Cooler Piping – Pneumatic Models
Gas Engine – Torque Conv Cooler Piping – Cushion Models
Reservoir Tank
-FUEL SYSTEM – GAS/DIESEL
All Gasoline Models
Diesel Models – FD40Z/40/45/50
-FUEL SYSTEM – LPG
Engine Items
Chassis Items
Dual Fuel Models – Chassis Items
-TRANSMISSION – TORQFLOW TYPE
Cushion Models
Front Section Detail – Cushion Models
Back Section Detail – Cushion Models
Output Gear Detail – Cushion Models
Differential – Pneumatic Models
Torque Converter – Pneumatic Models
Single-Speed Case – FG(D)40Z/40
Two-Speed Case – Pneumatic Models
Single-Speed – Gear/Shaft – FG(D)40Z/40
Two-Speed – Gear/Shaft – FWD/Reverse – FG(D)45/50
Gear/Shaft – Two-Speed High – FG(D)45/50
Hybrid Gear – FG(D)45/50
Oil Cooler Piping – Pneumatic Models
Control Valve Assembly – FG(D)40Z/40
Control Valve Assembly – FG(D)45/50
Control Valve, Inner Parts – Pneumatic Models
Solenoid Valve – Pneumatic Models
-DRIVE AXLE
Cushion Models
Differential Gear
-STEER AXLE
Pneumatic Models
Cushion Models
-FRONT WHEEL/TIRE DRIVE
Front Wheel Assy
Front Fenders
-REAR WHEEL/STEER TIRE
Pneumatic Models
Cushion Models
-SERVICE AND PARKING BRAKES
FG(D)40Z
FG(D)40/45/50
Cushion Models
Parking Brake Lever – All Models
Brake Piping – All Models
Master Cylinder – All Models
-STEERING COLUMN ASSEMBLY
Steering Wheel Assembly
Steering Valve, Orbital
-BRAKE AND INCHING PEDALS
Brake And Inching Pedals – All Torqflow Models
-ACCELERATOR PEDAL
Accelerator Pedal
-FRAME & CHASSIS
Counterweight
Fuel Cap
-SEATS, OPERATOR COMPARTMENT, OVERHEAD GUARD, OUTER PANEL
Operators Seat
Operator Compartment
Outer Panels
-ELCTRICAL SYSTEM
Dashboard Wiring
Headlamp
Front & Rear Combo Lamps
Battery
Combination Switch
Engine Wiring
Fuel Sending Unit – All Models
Engine Control Module (ECM)
Speed Signal Converter (SSC)
-HYDRAULIC PUMP
Hydraulic Pump
Brake Supply Pump
-HYDRAULIC CONTROL VALVE
3-Spool Hydraulic Control Valve
4-Spool Hydraulic Control Valve
3-Spool Control Valve Levers
4-Spool Control Valve Levers
-TILT CYLINDER
Tilt Cylinder Assembly
-POWER STEERING CYLINDER
Power Steering Cylinder Assembly
-HYDRAULIC SYSTEM
Hydraulic System
Hydraulic Piping
Hydraulic Tilt Cylinder Piping
-MASTS-80D-MS LIMITED FREE LIFT 2-STAGE MAST
Safety Decals
Main Lift Cylinder
Main Lift Cylinder
Outer Upright
Inner Upright
6-Roller Carriage
Hoist Chains
Load Backrest
Mast Installation Accessories
Lowering Control Valve
Internal Hose Reeving – Single Function
Internal Hose Reeving – Double Function
Recommended Stock List
-MASTS-80D-MT FULL FREE LIFT 3-STAGE MAST
Safety Decals
Main Lift Cylinder
Free Lift Cylinder
Outer Upright
Outer Upright
Intermediate Upright
Inner Upright
6-Roller Carriage
8-Roller Carriage
Hoist Chains
Free Lift Hose
Load Backrest
Mounting Parts
Lowering Control Valve
Internal Hose Reeving – Single Function
Internal Hose Reeving – Double Function
Recommended Stock List
-MAST-100D-MS LIMITED FREE LIFT 2-STAGE MAST
Safety Decals
Main Lift Cylinder
Outer Upright
Inner Upright
6-Roller Carriage
Hoist Chains
Load Backrest
Installation Accessories
Lowering Control Valve
Internal Hose Reeving – Single Function
Internal Hose Reeving – Double Function
Recommended Stock List
-MAST-100D-MT FULL FREE LIFT 3-STAGE MAST
Safety Decals
Main Lift Cylinder
Free Lift Cylinder
Outer Upright
Intermediate Upright
Inner Upright
6-Roller Carriage
8-Roller Carriage
Main Lift Chains
Free Lift Hose
Load Backrest
Mast Installation Accessories
Lowering Control Valve
Internal Hose Reeving
Recommended Stock List
-MAST-110D-MS LIMITED FREE LIFT 2-STAGE MAST
Safety Decals
Main Lift Cylinders
Outer Upright
Inner Upright
6-Roller Carriage
Main Lift Chains
Load Backrest
Mast Installation Accessories
Lowering Control Valve
Internal Hose Reeving
Recommended Stock List
-MAST-110D-MT FULL FREE LIFT 3-STAGE MAST
Safety Decals
Main Lift Cylinder
Outer Upright
Intermediate Upright
Inner Upright
6-Roller Carriage
Main And Free Lift Chains
Free Lift Hose
Load Backrest
Mast Installation Accessories
Lowering Control Valve
Internal Hose Reeving
Recommended Stock List
-MAST-100E HANG-ON SIDESHIFTER – 80D-MS/MT, 100D-MS/MT MASTS
Base Unit
Cylinder Assy
Recommended Stock List
-MAST-120D HANG-ON SIDESHIFTER – 110D-MS/MT MASTS
Base Unit
Cylinder
-OPTIONS
Back-Up/Travel Alarm -All Models
Strobe Light Assembly – All Models
Low Fuel Alarm – LPG Models
Hose Guard – FG45BBCS
Engine Protection/Shutdown System – Gas Models
Engine Protection/Shutdown System – Diesel Models
Frame – Skid Plate Assembly – Cushion Models
Rear Work Light – Single – All Models
-FORKS
Standard Taper And Full Taper And Polish – All Models
-ATTACHMENTS
Sideshifters
-NAMEPLATES AND DECALS
Top And Sides – All Models
Back View And Details – All Models
D/Board, Battery, Shroud, Steering Column – All Models
-SERVICE KITS
Cylinder Head Gasket Kit (DK1)
Cylinder Block Gasket Kit (DK2)
Cylinder Head Repair Parts
Cylinder Block Repair Parts
Crankshaft Repair Parts
Piston Repair Parts
-PAINT
Paint

What you get

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