Factory Service And Maintenance Manual For JLG Boom Lift. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 692
Number: 31217406 (july 2020)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
JLG Boom Lift
1200SJP
1350SJP
PVC 2007
Contents
-INTRODUCTION – MAINTENANCE SAFETY PRECAUTIONS
General
Hydraulic System Safety
Maintenance
-SPECIFICATIONS
Capacities
Tires
Engine Data
Specifications and Performance Data
Torque Requirements
Hydraulic Oil Specifications
Major Component Weights
Pressure Settings
Lubrication and Maintenance
Thread Locking Compound
Torque Charts
-GENERAL
Machine Preparation, Inspection, and Maintenance
Service and Guidelines
Lubrication and Information
Cylinder Drift
Pins and Composite Bearing Repair Guidelines
Welding on JLG Equipment
-CHASSIS & TURNTABLE
Tires & Wheels
Extending Axles
Axle Limit Switch Adjustment Procedure
Drive System
Steering Control System
Drive/Steering Speed Control
Traction Control System
Drive Orientation System
Oscillating Axle System
Oscillating Axle Bleeding Procedure and Lockout Test
Wheel Drive Assembly
Drive Hub
Drive Motor
Drive Hub – If Equipped With Bonfiglioli
Drive Hub – If Equipped With Reggiana Riduttori
Swing Drive
Swing Brake
Swing Motor
Procedure For Setting Gear Backlash
Swing Drive Lubrication
Swing Bearing
Swing Speed Proportioning
Chassis Tilt Indicator System
Rotary Coupling
Generator
Auxiliary Power System
Cold Weather Package
Engine
Deutz Engine – TD2.9L4
Deutz TD2011 Engine
Deutz 2.9 L4 (Guo III) Engine
Deutz 2.9L4 Engine
Deutz EMR 2 (SN 87579 to Present)
Bio Fuel in Deutz Engines
Deutz Engine Fault Codes
-BOOM & PLATFORM
Boom Systems
Platform
Boom Removal, Disassembly/Assembly, & Cable Replacement
Rotator
Boom Lubrication Application
Boom Shimming Procedure
Jib Rotator Orientation
Jib Lift End of Stroke Dampening
Load Sensing Pin Removal and Installation
Powertrack Maintenance
Hose Routing Procedure
Wire Rope
Wire Rope Tensioning Adjustment
Broken Boom Cable Proximity Switch
Electronic Platform Leveling
Rotary Actuator
Bolt-on External Fall Arrest
Skyguard
-BASIC HYDRAULIC INFORMATION & HYDRAULIC SCHEMATICS
Lubricating 0-Rings in the Hydraulic System
Hydraulic Connection Assembly and Torque Specification
Cylinder Repair
Hydraulic Tank
Pressure Setting Procedure
Drive Pumps (Rexroth)
Function Pump (Rexroth)
Drive Pumps (SAUER)
Function Pump (SAUER)
Gear pump (Sauer)
Drive & Function Pump Start Up Procedures
Hydraulic Schematics
-JLG CONTROL SYSTEM
Introduction
CANbus Communications
Calibration Instructions
To Connect the JLG Control System Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup
Machine Personality Settings/Function Speeds
Machine Orientation When Setting Function Speeds
System Test
Calibrating Steer
Calibrating Drive
LSS System
Resetting The MSSO System
Electronic Platform Leveling
Calibrating Platform Level
Calibrating Lift Crack Point
Calibrating Telescope Crack point
Calibrating Tilt Sensor
Calibrating the Boom Sensors
CANbus Troubleshooting
-BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS
General
Multimeter Basics
Applying Silicone Dielectric Compound to Electrical Connections
Dielectric Grease Application
AMP Connector
Deutsch Connectors
Telematics Gateway
Electrical Schematics
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