Factory Service Manual For Bomag Cold Milling Machine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: ENG
Pages: 826
Number: 00891761 (march 2012)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Bomag Cold Milling Machine
BM1000-30-2
BM1200-30-2
BM1300-30-2
BM1000-30-2PB
BM1200-30-2PB
BM1300-30-2PB
S/N 821 836 34 1001 ….
S/N 821 836 35 1001 ….
S/N 821 836 30 1001 ….
S/N 821 836 36 1001 ….
S/N 821 836 37 1001 ….
S/N 821 836 32 1001 ….
Contents
-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-TECHNICAL DATA
Technical Data
-MAINTENANCE
Fuels And Lubricants
Running-In Instructions
-ELECTRICS
Designation Of Components In The Wiring Diagram
Terminal Designations In Wiring Diagram
Battery Ground And Analog Ground
Current And Voltage
Pulse Width Modulation (PWM)
Logical Base Gates
Resistance
Series / Parallel Connection
Ohm’s Law
Electrical Energy
Formula Diagram
Metrology
Diodes, Relays, Fuses
Telemecanique Switch
Plug Connectors
Magnetic Coil Plug
Deutsch Plug, Series DT And DTM
Plugs And Terminals In Spring Clamping Technology
Inductive Proximity Switches
Batteries
Battery Service
Starting With Jump Wires
Main Fuse
Fuses
Component Overview
Control Elements
View Of Operator’s Stand
View Rear Right Hand Control Panel (B4)
View Rear Left Hand Control Panel (B3)
View Front Right Hand Control Console (B7)
View Front Left Hand Control Console (B5)
View Control Panel For Auxiliary Control / Limp Home Control (B10)
Multi-Function Display (MFD)
Levelling Control Console, General
Levelling Control Console, Description
Viewing Switching States Of Switches And Valves
Work Parameters For Engine Load And Height Control
Rope Sensors For Height Control, C22 And C24
Operating Conditions For Height Regulation
Rope Sensor, Front Steering, 264R1
Cable Sensor, Rear Steering, C16
Operating Conditions For Rear Steering
Height Limitation, Rear
Operating Conditions For Rear Posts
Limit Switch On Scraper, C48 And C49
Functional Conditions For Scraper
Water Sprinkling System
Operating Condition For Sprinkling System
Differential Pressure Switch For Hydraulic Oil
Speed Sensor, C53
Operating Conditions For Travel Drive
Functional Conditions For Hold-Down
Functional Conditions Right Side Plate
Functional Conditions For Milling Drum Drive
Functional Conditions For Conveyor Belts
Engine Speed Sensor, C8
Terminal Box
Fuses
Pin Assignment For Control
Generator
Generator Repair
Electric Starter
Repair Of Starter
-ENGINE
General Information On Diesel Engine
Engine Attachment Parts
Engine Electrics
Checking The Cylinder Head Ground Cable
Engine Diagnostics Lamps, H8 And H9
General Notes On Flashing Codes
Table Of Flashing Codes
Check The Engine Oil Level
Change Engine Oil And Oil Filter Cartridge
Check, Clean The Water Separator
Change The Fuel Pre-Filter Cartridge
Replace The Fuel Filter Cartridge
Checking The Combustion Air Filter
Service The Combustion Air Filter
Check The Coolant Level
Checking The Condition Of The Coolant Hoses
Change The Coolant
Clean The Cooling Fins On Engine And Hydraulic Oil Cooler
Checking, Tensioning The V-Belt For The Generator System
Cleaning The Crankcase Ventilation
Check The Engine Mounts
Checking The Valve Clearance
Engine Problems
-MILLING DRIVE, DESCRIPTION
Milling Drive
-MILLING DRIVE, REPAIR
Checking, Replacing The Milling Drum V-Belt
Change The Oil In The Milling Drum Reduction Gear
Oil Change In Milling Drum Bearing
Lubricating The Milling Drum
Lubricating The Dry Clutch
-MILLING DRUM, REPAIR
Repair Overview Milling Drum
Replacing Tool Holders
Check/Replace Cutting Tools, Scraper
-MILLING UNIT, DESCRIPTION
Description Of Milling Unit
-TRAVEL DRIVE, DESCRIPTION
Travel System
-TRAVEL DRIVE, REPAIR
Checking The Track Plates
Retightening The Track Plate Fastening Screws
Check The Track Drive
Lubricating The Travel Drive
Lubricating The Steering System
Lubricating The Posts
Oil Change In Track Drive Gear
-CONVEYOR BELT, DESCRIPTION
Conveyor Belts
Folding / Unfolding The Loading Conveyor Belt
-CONVEYOR BELT, REPAIR
Checking, Tightening The Conveyor Belts
Checking The Safety Ropes
Lubricating The Conveyor Belts
-HYDRAULICS
Hydraulic Circuit
Component Overview – Hydraulics
Description Of Travel Pump
View Of The Machine
Description Of Working Pump
View Of The Machine
Description Of Conveyor Belt Pump
View Of The Machine
Troubleshooting Axial Piston Pumps
Description Of Fan Pump
View Of The Machine
Description Of Travel Motor Bosch Rexroth
View Of The Machine
Check The Hydraulic Oil Level
Clean The Cooling Fins On Engine And Hydraulic Oil Cooler
Changing Hydraulic Oil And Breather Filter
Changing The Hydraulic Oil Filter
-HYDRAULICS – TRAVEL CIRCUIT
Description Of Driving
Description Of Crawler System
Description Of Steering
-HYDRAULICS – MILLING OPERATION
Description Of Clutch
View Of The Machine
Milling Box Hydraulics
View Of The Machine
-HYDRAULIC CYLINDER
Repairing Hydraulic Cylinders
-TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
Checking/Adjusting The Travel Pump
-SUPPLIERS DOCUMENTATION
Steering/Working Pump
Travel Pump
Conveyor Belt Pump
Travel Motor
Milling Drive
Travel Gear
Conveyor Belt Motor
Sprinkling Pump
Steering Valve
Clutch – Milling Drive
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Electric Circuit Diagrams
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