Factory Service Manual For Bomag Tandem Vibratory Roller. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: ENG
Pages: 974
Number: 00891520 (may 2010)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Bomag Tandem Vibratory Roller
BW174AP AM
BW174ACP AM
S/N 101 870 55 ….>
S/N 101 870 49 ….>
Contents
-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Table
-TEST AND ADJUSTMENT POINTS
Overview Travel/Vibration Pump
Test And Adjustment Points Travel And Vibration Pumps
-TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
Activate Service Mode
Driving Against The Closed Brake
Turn The Steering Against An End Stop.
Checking The Rotation Speeds
Pressure Tests In The Travel Circuit
Checking / Adjusting The Neutral Positions Of The Travel Pump
Checking The Setting Of The High Pressure Relief Valves In The Travel Circuit
Pressure Tests In The Vibration Circuit
Check The Setting Of The High Pressure Relief Valves In The Vibration Circuit
Checking / Adjusting The Vibrator Shaft Speeds
Checking The Leakage Rate Of The Vibration Motor
Pressure Test In Steering Circuit
-FLUSHING AND BLEEDING
Special Tools For Flushing
Flushing – General
Flushing Schematic For Travel Circuits
Flashing The Travel Circuit
Bleeding The Travel Circuit
Flushing Schematic For Vibration Drive
Flushing The Vibration Circuit
Bleeding The Vibration Circuit
-TROUBLE SHOOTING
Trouble Shooting
Trouble Shooting Chart – Hydraulic Oil Overheating
Trouble Shooting Chart – Machine Travels With Travel Lever In “Neutral”
Trouble Shooting Chart – Machine Does Not Drive
Trouble Shooting Chart – No Vibration
Trouble Shooting Chart – Exciter Shaft Speed Too Low
Trouble Shooting Chart – No Front Steering Function
Trouble Shooting Chart – No Rear Steering Function
-ELECTRICS
Understanding Circuit Diagrams
Designation Of Components In The Wiring Diagram
Terminal Designations In Wiring Diagram
Circuit Symbols In The Circuit Diagram
Battery Ground And Analog Ground
Current And Voltage
Pulse Width Modulation, PWM
Resistance
Series / Parallel Connection
Ohm’s Law
Electrical Energy
Formula Diagram
Metrology
Diodes, Relays, Fuses
Telemecanique Switch
Inductive Proximity Switches
Angle Sensors
Plug Connectors
Magnetic Coil Plug
Deutsch Plug, Series DT And DTM
Plugs And Terminals In Spring Clamping Technology
Batteries
Generator
Generator Repair
Electric Starter
Repair Of Starter
Electric Throttle Control
Engine Shut-Down Solenoid
Intake Air Heating
Electric Steering Wheel
Potentiometer On Slewing Motor
Acceleration Transducer
Asphalt Temperature
Rotary Speed Sensor On Engine
Travel Speed Sensor
Cab Electrics
Data Collector
Electronic Control Units
Checking The Voltage Supply For The Control Unit
Diagnostics Concept
-ELECTRONIC CONTROLS
Machine
Asphalt Manager
-SERVICE TRAINING
Service Training
Asphalt Manager
-INSTALLING THE AIR CONDITIONING SYSTEM
Installing The Air Conditioning System
-AIR CONDITIONING SYSTEM
Physical Basics
Refrigerant R134A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Measuring The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Service The Air Conditioning
Checking The Condition And Tension Of The Cooling Fan V-Belt, Replacing The V-Belt
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
Trouble Shooting Procedure
Steam Table For R134A
-ENGINE
Features
Cooling System
Removing And Installing The Thermostat
Checking The Thermostat In Disassembled State
Fuel System
Turbo Charger System
Check The Engine Oil Level
Changing Engine Oil And Oil Filter Cartridge
Change The Fuel Filter Cartridge
Check, Clean The Water Separator
Checking The Condition And Tension Of The Cooling Fan V-Belt, Replacing The V-Belt
Checking The Condition And Tension Of The Generator V-Belt, Replace The V-Belt
Change The Coolant
Clean The Cooling Fins On Engine And Hydraulic Oil Cooler
Check, Clean, Change The Combustion Air Filter
Adjusting The Valves
Check The Engine Mounts
Engine Conservation
-DRUM
Special Tools, Drum (BW 174/AP/ACP)
Repair Overview AP-Drum
Removing The Ap-Drum
Dismantling The Ap-Drum
Ad/Ap Disassembling, Assembling The Exciter Unit
Assembling The Ap-Drum
Installing The Ap-Drum
Repair Overview Am-Drum
Removing The Am-Drum
Disassembling The Am-Drum
Dismantling, Assembling The Vario Exciter
Assembling The Am-Drum
Installing The Am-Drum
-PIVOT STEERING
Repair Overview Oscillating Articulated Joint
Removing, Repairing And Installing The Pivot Steering
Repairing The Oscillation Joint
-VIBRATION VALVE Y54/Y55
Vibration Control Valve, Repair Overview
-SUPPLIERS DOCUMENTATION
Travel Pump
Vibration Pump
Vibration Motor
Drum Drive
Wheel Drive
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram
What you get
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