Factory Service Training For Bomag Single Drum Roller. The Bomag Service Training Manual Describes The Disassembly, Dismantling, Assembly, Installation And Repair Of Components And Assemblies. Manual Addresses The Professionally Qualified Personnel Or The After Sales Service Of Bomag, And Should Be Of Help And Assistance In Correct And Efficient Repair And Maintenance Work.
Format: PDF
Language: English
Pages: 604
Number: 00891908 (june 2012)
Bookmarks: Yes
Searchable: Yes
Wiring Diagram: Yes
Hydraulic Diagram: Yes
Model
Bomag Single Drum Roller
BW219D-4
BW219PD-4
S/N 101 582 10 ….
S/N 101 584 02 ….
S/N 101 582 11 ….
S/N 101 584 03 ….
Contents
-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Running-In Instructions
-E-PLAN WIRING DIAGRAMS
Understanding Wiring Diagrams
Circuit Symbols In The Circuit Diagram
Identification Of Switch Blocks In The Wiring Diagram
Designation Of Components In The Wiring Diagram
Terminal Designations In Wiring Diagram
-ELECTRICS
Acceleration Transducer
Proximity Switches
Level Sensor In Diesel Tank (R03)
Differential Pressure Switch For Hydraulic Oil Filter, B21
Batteries
Service The Battery
Main Battery Fuse
Starting With Jump Wires
Overview Of Electric Components
Operator’s Stand, Old Design
Operator’s Stand, New Design
Cabin
Fuses, Old Design
Fuses, New Design
Electronic Control Units
Checking The Voltage Supply For The Control Unit
Diagnostics Concept
-ELECTRONIC MODULES
BEM, Bomag Evib-Meter
Electrics Module A68
Electric Module K04
Electric Module A72, Old Design
Electric Module A108
-SPEEDOMETER MODULE
Speedometer Module
-ENGINE ELECTRICS
EMR3 System Components
Pin Assignment Of Engine Control EDC16 / EMR3
Rotary Speed Sensor For Camshaft
Crankshaft Speed Sensor
Rail Pressure Sensor
Fuel Pressure Sensor
Fuel Control Unit
Injector
Oil Pressure Sensor
Sensor For Charge Air Temperature And Charge Air Pressure
EMR Coolant Temperature Sensor
Glow Plugs
Sensor, Water In Fuel
Fuel Pre-Heating
Air Filter Vacuum Switch
Float Switch, Coolant Tank
Charge Control Light, Engine Rpm-Meter
System Faults Indicated By Flashing Code
Diagnose With Serdia
Diagnose With Can-Bus
Diagnostics Interface
Flashing Code
Emr3 List Of Fault Codes
Generator
Replacing The Voltage Regulator
Electric Starter
-ENGINE
Diesel Engine
Engine Description TCD 2012
Lubrication Oil Circuit TCD 2012 / 2013
Coolant Circuit TCD 2012 / 2013
Fuel System TCD 2012/2013
Deutz Common Rail (DCR) Injection System For TCD 2012 / 2013
Exhaust Gas Recirculation TCD 2012 / 2013
Wastegate – Charge Pressure Controller On TCD-Engines
Engine Problems
Check The Engine Oil Level
Change Engine Oil And Oil Filter Cartridge
Change The Fuel Pre-Filter Cartridge
Replace The Fuel Filter Cartridge
Check, Clean The Water Separator
Check The Coolant Level
Change The Coolant
Checking The Thermostat In Disassembled State
Service The Combustion Air Filter
Check The Dust Separator
Cleaning The Oil Bath Air Filter
Adjust The Valve Clearance
Checking / Replacing The Ribbed V-Belt
Check The Engine Mounts
Replacing The Crank Case Pressure Ventilation Valve
Engine Conservation
Special Tools, Deutz Engine (TCD 2012 2V)
-HYDRAULICS
Hydraulic Circuit
Connection Overview Travel/Vibration Pump
Travel Pump 075
Vibration Pump 90R 041
Axial Piston Swash Plate Principle / Pump
Troubleshooting Axial Piston Pumps
Travel Motor 51 C/D 110
Trouble Shooting, Variable Displacement Axial Piston Motor
Vibration Motor 90M 055
Axial Piston Swash Plate Principle / Motor
External Gear Pumps
Travel Circuit
Stopping The Machine, Operating The Parking Brake
Towing In Case Of An Engine Failure
Adjust The Parking Brake
Vibration Circuit
Steering Circuit
Check The Hydraulic Oil Level
Changing Hydraulic Oil And Breather Filter
Changing The Hydraulic Oil Filter
Changing The Bypass Filter
-TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
Checking / Adjusting The Neutral Positions Of The Travel Pump
Pressure Tests In The Travel Circuit
Checking / Adjusting The Vibrator Shaft Speeds
Pressure Measurements In The Vibration Circuit
Check The Leakage Rate Of The Vibration Motor
Pressure Test In Steering Circuit
-FLUSHING AND BLEEDING
Special Tools For Flushing
Flushing – General
Flushing Schematic Travel Circuit (Distribution Travel Pump)
Flushing The Travel Circuit (Travel Pump Distribution)
Flushing Schematic Travel Circuit (Distribution Axle Motor)
Flushing The Travel Circuit (Axle Motor Distribution)
Flushing Schematic For Vibration Drive
Flushing The Vibration Circuit
Bleeding The Travel Circuit
Bleeding The Vibration Circuit
-AIR CONDITIONING SYSTEM
Physical Basics
Refrigerant Rl34A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Measuring The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Checking, Replacing The Refrigerant Compressor V-Belt
Air Conditioning Service (Old Design)
Service The Air Conditioning
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
Trouble Shooting Procedure
Steam Table For Rl34A
-DRUM
Repair Overview For Drum
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram
What you get
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