Factory Service Manual For Tigercat Feller Buncher. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 750
Number: 46199AENG (august 2020)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Feller Buncher
X822D
LX822D
X830D
LX830D
Serial Number 82263001 To 82264000
Serial Number 82273001 To 82274000
Serial Number 83063001 To 83064000
Serial Number 83073001 To 83074000
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
Standards For Machine Operator Protective Structures
Non-Approved Field Product Changes
Regulatory Information
Warranty-EPA
-SAFETY
Avoid Injury From Backover Accidents
Battery Disconnect Switch
Battery Safety
Boom System Precautions
Cab Exits
Cable Assist
Cooling System
Diesel Exhaust Fluid (DEF)
Engine Doors
ER Boom System
Exhaust Fumes
Felling Trees
Fire Prevention
Fluid Injection Injury
General Safety Precautions
Grease Injection Injury
Hazard Zone
Interlock Door Switch-Front
Lightening Safety Awareness
Loose Clothing Hazard
Machine Stability And Traction
Operating Safety Precautions
Parking The Machine
Protective Clothing
Safety Signal Words
Servicing Safety Precautions
Transporting The Machine
Welding, Prior To
Working With Oil
-USING HIGH-SPEED DISC SAWS SAFELY APPENDIX TO SECTION 1
Comments And Instructions
Dangers
Foreword
Housing Types
Saw Head Do Nots
Type Of Housing Makes A Difference
-CONTROLS AND OPERATION
A/C/Defrost Switch
Adjustment Procedure
Adjust Menu
Aftertreatment System
Air Source Switch
Alarm
Attachment, Instructions And Precautions
Audio System
Auto-Accumulate
Auxiliary Input
Auxiliary Power Outlet, 12 V
Battery Boosting
Battery Disconnect Switch
Belt, A/C Compressor
Belt Routing, Serpentine
Boom Controls
Camera
Camera Display
Clean Out Covers
Cold Weather Starting
Computer
Computer And Display
Control Panel
Control Pedals, Track Drive
Controls
Coolant Shut-Off Valves
Cooling Fan Switch
Critical Messages, Red
Default Settings Table
Diesel Exhaust Fluid (DEF)
Display, Camera
Electronic Device Holder
Emergency Exits
Engine Compartment Power Roof Switch
Engine Fault Code Messages
Engine, Restarting
Engine Speed Switch
Engine, Stopping
ER Boom System, Instructions
Fan Service Mode
Fan Speed Switch
Filters
Fire Extinguisher, Cab
Fire Extinguisher, Portable
Fire Suppression System (Optional)
Fire Suppression System, Using
Fuel Heater
Fuel, Refuelling
Heat/Cool Temperature Knob
Heater Control Panel, Engine Coolant (Optional)
Horn/Safety Alert Switch
Info Menu
Information Messages, Blue
Inspection Of The Fire Suppression System And Portable Extinguishers
Interior Cab Light Switch
Interlock Door Switch
Joystick Controls, Buttons And Trigger
Joystick Controls, Lever
Jump Start
Key Switch
Leveling
Lights
Load Sensing, Operating Tips
Machine Parameters
Machine Preparation
Operating Machine
Operating Tips With Load Sensing
Operation Modes
Operator’s Manual Case
Operator’S Seat
Pictograms
Pilot Interlock Door Switch
Pilot System Off, Push Button Switch
Pilot System Reset Switch
Refuelling
Saw Switch
Screen, Side Window
Seat, Operator’s
Serpentine Belt Routing
Service Work Light Switch And Indicator Light
Slope Indicators
Starting Engine
Swing Brake Switch
Swing Control, Joystick
Switch
Telematics Repair Mode
Timed Purge Interval
Track Drive, Control Pedals
Track Drive Switch
Traveling, Boom Raised
Travel Speed Control
USB Connection
Warm-up Mode
Work Light Switches
-LUBRICATION AND MAINTENANCE
Access Doors And Covers
Access Doors And Covers, Upper Structure
Access Door, Undercarriage, Swivel
Aftertreatment System
Air Cleaner
Air Conditioning System
Air Filters
Air Intake System
Anti-Corrosion Spray, Removal, If Applicable
Approved Anti-Seize Pastes For Exhaust/Aftertreatment Sensors
Battery Care
Belt Routing, Serpentine
Care Of Polycarbonate Windows
Care Of The Machine
Case Drain Filter
Checking The Air Conditioning System
Cleaning
Cleaning Cooler Package
Clean Out Cover
Commercial Wood – Weights
Cooler Package-Cleaning
DEF (Diesel Exhaust Fluid)
Diagnostics Connection, Engine
Diesel Exhaust Fluid (DEF)
Diffusers
Diffusers/Strainers-Hydraulic Oil Return
Emergency Exits
Emergency Exits, Check Monthly
Engine Coolant Heater Unit Preventive Maintenance
Engine Diagnostics Connection
ER Boom System
Escape Hatch Replacement
Filters
Fire Prevention
Fire Suppression System (Optional)
Fluid Analysis Program
Fluid Sampling Program
Front Door Prop Rod
Fuel, Bottom Refuelling Procedure
Fuel Cooler
Fuel, Refuelling Procedure
Fuel System
Fuel Tank
Fuses And Relays
Graffiti Removal
Hydraulic Adjustments Table
Hydraulic Oil Fill Pump
Hydraulic Oil Level Sight Guides
Hydraulic System
Leveler Cylinder Locks
Lockout Reset Procedure
Low Voltage Disconnect Adjustment
Machine Parameters
New Machine Maintenance
Oil Lost From Leakage
Power Roof And Side Door, Engine
Pressure And Speed Settings
Pressure Washing
Preventive Maintenance Schedule
Pump Compartment Access Doors
Pump Drive Gearbox
Pump, Hand, Hydraulic, Engine Compartment Roof And Door
Pump, Hand, Hydraulic, Engine Compartment Roof And Side Door
Refilling The Hydraulic System
Refuelling Procedure
Relays And Fuses
Remote Fuel Tank Filling
Rotary Manifold Seal, Lubrication
Scheduled Maintenance
Serpentine Belt Routing
Service/Access Doors And Covers
Service And Lubrication Schedule
Service And Maintenance Access Doors And Covers
Startup Procedure After Major Machine Maintenance
Strainers, Case Drain
Swing Drive Gearbox Lubrication
Swing Drive Lubrication
Telematics System
Timed Purge Interval
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Track
Track Components
Track Drive Gearbox
Track Drive Gearbox Grease Seal, Tigercat
Track Motor Cover
Track Operation And Wear Prevention
Weights Of Commercial Wood
Windows
Wire Color Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainers
Diffusers/Strainers – Hydraulic Oil Return
Filters
Filters, Hydraulic Oil
Hydraulic Oil Tank
Hydraulic System Operation
Hydraulic Tank Pressurization Instructions
Load Sense Relief Pressure Setting
Load Sensing
Main Control Valve/Manifold
Margin Pressure
Margin Pressure Setting
Schematic Diagrams
Strainers, Case Drain
-PILOT SYSTEM
Pilot Supply Pressure Setting
-ELECTRICAL AND COMPUTERS
Adjustment Procedure
Adjust Menu
Aftertreatment System
Auto Accumulation Mode Status
Battery Booster Jumper Plug
Cab Electrical Panel
Channels
Computer
Connect To The Md4 With IQUANRUN 3
Critical Messages, Red
Default Settings Table
Diagnostic Breakout Harnesses
Diesel Exhaust Fluid (DEF) Level Message
Diesel Exhaust Fluid (DEF) Quality Message
Downloading Applications From Dealer Website
Electrical Component Location
Electrical Installation – Cab
Electrical Kit – Service And Diagnostics
Electrical Panel – Cab
Electrical Schematics (Sheets 1 To 22)
Engine Fault Code Messages
Fuses And Relays
Hydraulic Adjustments Table
Id-Tag
Information Messages, Blue
IQAN Modules
IQANRUN 2
IQANRUN 3
IQAN Software
Oil Grade Selection
Relays And Fuses
Servicing The Md4 With IQANRUN 3
Switch And Sensor Locations
Timed Purge Interval
Troubleshooting Diagnostic Breakout Harnesses
Warm-up Mode
Wire Color Code Chart
-ENGINE AND ANTI-STALL
Computer Control System
Electrical Schematic, Anti-Stall Circuit
Electrical Schematic, Load Sensing Circuit
Engine Anti-Stall System
Flex Drive Coupling
Hydraulic Circuit Diagram, Anti-Stall
Hydraulic Circuit Diagram, Load Sensing
Hydraulic Schematic, Anti-Stall
Hydraulic Schematic, Load Sensing
Load Sensing System
Starting And Stopping The Engine
-COOLING SYSTEM
A/C Condenser And A/C System
Charge Air Cooler
Coolant Pre-Heating System (Optional)
Cooling System
Fan Control System
Fan Pump Maximum Speed Setting
Fan System Testing
Hydraulic Circuit Diagram, Fan Drive
Hydraulic Circuit Diagram, Hydraulic Oil Cooler
Hydraulic Oil Cooler Circuit
Hydraulic Schematic, Cooling System
Hydraulic Schematic, Fan Drive System
Hydraulic Schematic, Fan Pump
Radiator
Troubleshooting
-TRACK DRIVE
Hydraulic Circuit Diagram Track Drive, Undercarriage, Leveling
Hydraulic Circuit Diagram Track Drive, Undercarriage, Non-Leveling
Hydraulic Circuit Diagram Track Drive, Upper Structure, Leveling
Hydraulic Circuit Diagram Track Drive, Upper Structure, Non-Leveling
Hydraulic Schematic, Track Drive Motor
Hydraulic Schematic, Track Drive Pump
Hydraulic Schematic, Track Drive System
Important Track Drive Information
Measuring Track Sag
Parking Brake Disc Replacement
Rotary Manifold Seal Installation
Torquing Undercarriage Bolts
Track Drive Motor Begin Of Regulation Setting
Track Drive Motor Case Drain Leakage
Track Drive Motor Speed Setting
Track Drive Motor Start-Up Procedure
Track Drive Pump Crossline Relief Valve Setting
Track Drive Pump Pressure Override (POR) Setting
Track Drive System
Wear Limits
-BOOM FUNCTIONS
Adjust Flow Cycle Times
Boom System Description
Hoist And Stick Functions (ER Boom System)
Hydraulic Circuit Diagram, ER Boom System Hoist And ER (Right Stick) Cylinders
Hydraulic Circuit Diagram, ER Boom System (Left) Stick Cylinder
Hydraulic Circuit Diagram, Tilt Cylinder
Hydraulic Schematic, Attachment Tilt Cylinder
Hydraulic Schematic, ER Boom Valve
Pressure Settings
Tilt Function
-LEVELING
Check Leveling Control Valve Port Relief Pressure
Check Leveling Speed
Hydraulic Circuit Diagram Leveling System (Undercarriage Components)
Hydraulic Circuit Diagram, Leveling System (Upper Structure Components)
Hydraulic Schematic, Counterbalance Valve
Hydraulic Schematic, Leveling System
Leveling Circuit Description
Leveling Component Lubrication
Leveling Control Valve
Leveling Cylinder Counterbalance Valves
Leveling Cylinder Tapered Lock Pins
Leveling Electronic Adjustment
Side Pivot Axis Bearings
-SWING
Hydraulic Circuit Diagram Swing Drive
Hydraulic Schematic, Priority Swing Valve And Plate
Hydraulic Schematic, Swing Drive Motor
Hydraulic Schematic, Swing Drive System
Swing Bearing Identification
Swing Bearing Replacement
Swing Bearing Seal Replacement
Swing Bearing Wear Limits
Swing Drive System
Swing Pressure And Speed Settings
-SAW DRIVE
Pressure Override Setting
Saw Control Valve Main Relief
Saw Pump Stand By Pressure Setting
-WRIST AND CLAMPS
Attachment Control Valve
Attachment Pump
Attachment Valve Adjustments
Circuit Description
Circuit Diagram
Circuit Hydraulic Schematic
Computer
Inlet Section
Pressure Checking
Replacing
-INTERMITTENT/BAR/CONTINUOUS SAW
Attachment Options
Attachment Pump Checks And Adjustments
Attachment Valve Checks And Adjustments
Component Summary
Hydraulic Circuit Diagram Bar Saw Drive
Hydraulic Circuit Diagram Continuous Rotation Saw Drive
Hydraulic Circuit Diagram Intermittent Saw Drive
Hydraulic Circuit Diagram Wrist And Clamp (Bar Saw)
Hydraulic Circuit Diagram Wrist, Clamp, And Accumulator (Continuous Saw)
Hydraulic Circuit Diagram, Wrist, Clamp, And Accumulator (Intermittent Saw)
Hydraulic Schematic, Attachment Valve
Hydraulic Schematic, Auxiliary Saw Valve
Hydraulic Schematic, Bar Saw Drive
Hydraulic Schematic, Continuous Rotation Saw Drive
Hydraulic Schematic, Intermittent Control Valve Section
Hydraulic Schematic, Intermittent Saw Drive
Hydraulic Schematic, Saw Control Valve
Hydraulic Schematic, Saw Pump
Hydraulic Schematic, Wrist And Clamp (Bar Saw)
Hydraulic Schematic, Wrist, Clamp, And Accumulator (Continuous Saw)
Hydraulic Schematic, Wrist, Clamp, And Accumulator (Intermittent Saw)
Intermittent Control Valve Section Adjustments
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