Factory Service Manual For Tigercat Harvester. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 560
Number: 39678AENG (february 2015)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Harvester
H855C
LH855C
Serial Number 85531001 To 85532000
Serial Number 85581001 To 85582000
Contents
STANDARDS TOPS, FOPS, OPS
INTRODUCTION
NON-APPROVED FIELD PRODUCT CHANGES
-SAFETY
Backover Accidents, Avoiding
Battery Disconnect Switch
Battery Safety
Cab Exits
Cable Assist
Cooling System
EC Declaration
Emergency Cab Exits
Engine Doors
ER Boom Function, Switchable
ER Boom System Precautions
Exhaust Fumes
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Harvesting Attachment
Harvesting Attachment, General Safety
Harvesting Head – Contact With Cab
Hazard Zone
Hot Fluids Hot Surfaces
Hydraulic Pressure Hazard
Interlock Switch
Lightning Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Noise Level Inside Cab
Parking Hazards
Parking The Machine
Protective Clothing
Safety Hazards, Operating
Safety Hazards, Viton Seals
Safety Interlock Switches On Cab Doors
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Signal Words
Telescopic Boom System, If Equipped
Vibration And Noise Levels Inside Cab
Viton Seals
Welding, Prior To
Working With Oil
-LUBRICATION & MAINTENANCE
Air Conditioning System, Checking The System
Air Intake System
Approved Hydraulic Oils
Bottom Fueling System
Case Drain Strainers
Commercial Wood, Weights Of
Conversion Chart, Units
Diffusers/Strainers, Hydraulic Tank
Emergency Exits, Check Monthly
Engine Air Intake System
ER Boom System
Filter And Lubrication Schedule
Filter Restriction Indicator, Engine
Filters
Fire Prevention
Fuel, Refueling Procedure
Fuel Tank
Fuel Tank, Optional High Capacity
Fuel Tank, Standard
Fuel Tank Strainer
Hydraulic Oil Fill Pump, Electrical
Hydraulic Oil Fill Pump Filter, Electrical
Hydraulic Oil Fill Pump, Hand
Hydraulic Oil Filters
Hydraulic Oil Operating Range
Hydraulic Oil Return Filters
Hydraulic Oil Tank
Hydraulic Tank Breather
Hydraulic Tank Pressurization Instructions
Leveler Lubrication Points
Lubrication Points Diagram
Lubrication Points Diagram, Leveler
Lubrication Schedule
Measuring Track Sag
New Machine Maintenance
Oil Analysis Kits
Oil Analysis Program
Oil Lost From Leakage
Pressure And Speed Settings
Preventive Maintenance Schedule
Pump Hydraulic Oil Fill, Electrical
Pump, Hydraulic Oil Fill, Hand
Refueling Procedure
Refueling Procedure, Bottom Fueling Option
Return Tube Strainers/Diffusers
Scheduled Maintenance
Service And Lubrication Points
Strainers, Hydraulic Tank
Swing Drive Lubrication
Torque Chart, General
Torque, Fluid Connections
Torque Specifications, General
Track Chain Sag
Track Components
Track Operation And Wear Prevention
Unit Conversion Chart
Unloader Valve, Engine Air Cleaner
Weights Of Commercial Wood
Wire Color Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainers
Filters, Hydraulic Oil
Hydraulic Fill Pump Filter – Electrical
Hydraulic Oil Tank
Hydraulic Pumps
Hydraulic System Operation
Hydraulic Tank Pressurization Instructions
Load Sensing
Main Control Valve/Manifold
Schematic Diagrams
Vacuum Switch, Hydraulic Oil Tank
-PILOT SYSTEM
Accumulator
Electrical Circuit – Pilot System
Hydraulic Circuits
Pilot System Circuit Description
Pilot System Components
-ELECTRICAL AND COMPUTERS
Adjustment Procedure
Anti-Stall
Battery Booster Jumper Plug
Cab Electrical Panel
Channels
Computer
Connect To The Md3 With IQANRUN 2
Control Adjustment Settings
Control Adjustment Settings – Current Out (Cout)
Default Settings Table
Diagnostic Breakout Harnesses
Downloading Applications From Dealer Website
Electrical Component Location
Electrical Installation – Cab
Electrical Kit – Service And Diagnostics
Electrical Panel – Cab
Electrical Panel Rear Compartment
Electrical Schematics
Electronic Adjustment Procedure, Leveling Cylinders
Engine Fault Code Messages – Alert
Engine Fault Code Messages – Critical
Fuse And Relay Rear Panel
Fuses And Relays, Cab
Id-Tag
Input And Output Channels
IQAN Modules
IQANRUN 2
IQAN Software
Leveling Speed, Checking (Cylinder Cycle Times)
MD3 Computer
MD3 Computer Main Display
MD3 Display And Master Module
MD3 Main Display
MD3 USB Port
Oil Grade Selection
Rear Compartment Electrical Panel
Relays And Fuses, Cab
Screen Saver Adjustment
Self Warm-up Mode
Servicing The Md3 With IQANRUN 2
Switch And Sensor Locations
Troubleshooting Diagnostic Breakout Harnesses
Update Application
Wire Color Code Chart
-ENGINE START AND STOP
Anti-Stall
Cold Weather Starting
Computer
Electrical Schematics
Engine Air Intake System
Engine, Restarting After Engine Runs Out Of Fuel
Engine, Starting
Engine, Stopping
Flex Drive Coupling Installation
Hydraulic Schematic – Main Pump
Machine Preparation
Schematic Diagrams
Starting Engine
Stopping Engine
Wait To Start Icon
-OIL COOLER, RADIATOR, CHARGE AIR COOLER AND FAN
Charge Air Cooler
Circuit Description
Circuit Diagram
Computer
Control Panel – Rear
Cooling Fan – Switch
Fan Circuit Hydraulic Schematic
Fan Drive Control Valve
Fan Motor
Fan Pump
Fan Pump / (Max) Maximum Pressure
Fan Speed Checks
Filters
Hydraulic Oil Tank
Oil Cooler
Radiator
Radiator Cooling System
Rear Control Panel
Standby Pressure
-TRACK DRIVE
Begin Of Regulation
Brake Circuit Description
Circuit Diagram, Drive System
Computer
Drive Motor
Drive Motor Type – Identification
Hydrostatic Drive System
Important Track Drive Notes
Left Track Speed Adjustment
Pressure Settings
Right Track Speed Adjustment
Rotary Manifold
Rotary Manifold Connections
Rotary Manifold Seal Installation
Schematic Diagrams
Set Straight Travel
Track
Track Components
Track Drive Assembly
Track Speed Set-Up Procedure
-BOOM FUNCTIONS
Boom System Description
Circuit Diagrams
Control Valve
ER Boom Manifold Connections
ER Boom System Components
ER Boom System – Service Position
ER Boom System – Service Safety
Load Sensing
Pressure Gauge Connections
Pressure Settings, Port Relief Valves
Schematic Diagrams
-LEVELING
Checking Port Relief Valves
Circuit Description
Control Adjustment Settings – Current Out (Cout)
Control Valve
Counterbalance Valve
Cylinder Cycle Times, Typical
Default Settings Table
Electrical Installation (Factory Installed)
Electronic Adjustment Procedure, Leveling Cylinders
Engine Anti-Stall/Load Sensing
Hydraulic Oil Tank
Hydraulic Tank Pressurization Instructions
Leveling Circuit Description
Leveling Cylinder Taper Lock Pins
Leveling, Electronic Adjustment Procedure
Leveling Speed, Checking (Cylinder Cycle Times)
Leveling System Description
Lubricating Cylinders And Pins
Lubrication Points Diagram
Port Relief Valves
Pressure Settings, Port Relief Valves
Replacing Port Reliefs
Scheduled Maintenance
Set Counterbalance Valve Pressures
Setting Pressure, Port Relief Valves
Side Pivot Axis Bearing
Undercarriage Assembly, Leveling
-SWING
Adjust Oil Flow To Swing Motor(Swing Motor Speed)
Adjust Swing Bearing Backlash
Circuit Description
Circuit Diagram
Computer
Crossline Relief Valves
Engine ECM, Disconnect
Engine ECU, Disconnect
Main Control Valve
Spool Travel Stop
Pressure Settings
Schematic Diagrams
Set Swing Motor Speed
Swing Bearing Backlash, Adjusting
Swing Bearing Positioning
Swing Bearing Replacement
Swing Bearing Seal, Internal
Swing Bearing Wear Limits
Swing Drive Lubrication
Swing Drive Valve Priority Circuit Description
Swing Pump And Motor, Pre Filling
Swing System Hydraulic Schematic
Swing Valve Schematic
-ATTACHMENT DRIVE
Checking Pressures, Pump1 Valve
Circuit Description, Harvesting Head
Circuit Diagram
Computer
Harvesting Head Circuit Description
Harvesting Head Installation
Parking Harvesting Head
Pilot Manifold
Pump1
Pump1 Valve
Pump2 Valve Section
Schematics, Electrical
Schematics, Hydraulic
Tilt Frame Lock Bolts
Valve, Pump1
Valve Section, Pump2
-HEAD ROTATE
Adjust Oil Flow To Head Rotate (Cycle Times)
Circuit Description, Hydraulic
Circuit Diagram
Control Valve, Main
Engine Anti-Stall
Head Rotate Circuit Description
Head Rotate Valve Section
Load Sensing/Engine Anti-Stall
Main Control Valve
Port Relief Valves
Setting Cycle Times (Rotate Speed)
Setting Pressure, Port Relief Valves
Valve Section, Head Rotate
-TELESCOPIC BOOM
Adjust Oil Flow To Cylinder (Cylinder Cycle Times – Speed)
Circuit Description, Hydraulic
Circuit Diagram
Computer Control System (IQAN MD3 Display)
Control Valve, Main
Cylinder Cycle Times, Setting
Main Control Valve
Main Pump
Port Relief Valves
Pressure Settings, Port Relief Valves
Setting Cylinder Cycle Times
Setting Pressure, Port Relief Valves
Telescopic Boom Electronic Adjustment Procedure
Telescopic Boom Hydraulic Circuit Description
Telescopic Boom Valve Section
Valve Section, Telescopic Boom
-MISCELLANEOUS
Computer
Electric Pump Operated Power Roof
Electric Pump Operated System
Hand Pump Operation
Instrument Panel Switch
Manual Override
Power Roof
Power Roof Sensor
Roof Circuit – Electric Pump Operated System
Roof Switch
Schematics
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