Factory Service Manual For Tigercat Shovel Logger. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 768
Number: 45588AENG (march 2020)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Shovel Logger
S855D
LS855D
Serial Number 85552001 To 85553000
Serial Number 85502001 To 85503000
Contents
INTRODUCTION
-SAFETY
Backover Accidents – Avoiding
Battery Safety
Boom Systems
Cab Exits
Cable Assist
Chain Shot
Chain Shot-Logging Safety
Cooling System
Emergency Cab Exits
ER Boom Function, Switchable
ER Boom System Precautions
Felling Trees
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Hydraulic Pressure Hazard
Interlock Switch, Safety
Lightening Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Moving Trees
Noise Level Inside Cab
Notice Labels
Operating Safety Precautions
Parking The Machine
Pneumatic Grease Guns, Using
Protective Clothing
Refuelling
Safety Hazards – Operating
Safety Hazards – Viton Seals
Safety Interlock Switch On Front Cab Door
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Servicing And Repair
Servicing Safety Precautions
Signal Words
Soft Ground Applications
Vibration And Noise Levels Inside Cab
Viton Seals
Working With Oil
-CONTROLS AND OPERATION
Air Conditioning Controls
Air Filters
AM/FM Stereo CD
Attachment Operating Instructions And Safety Precautions
Attachment (Saw) – Switch
Auxiliary Power Outlet
Battery Boosting
Battery Disconnect Switch
Boom Controls – Feller Director
Boom Controls–Power Clam
Boom Controls – Shovel Logger
Bottom Refuelling Procedure
Brake, Swing
Cold Weather Starting
Computer
Computer Main Display
Control Adjustment Settings, Current Out
Control Adjustment Settings, Leveler
Control Panel, Forward
Control Panel, Left Armrest
Control Panel, Rear
Controls, Cab
Coolant Heater Control Panel, Engine, Optional
Diesel Exhaust Fluid (DEF) Quality Message
Emergency Exits
Engine Coolant Heater Control Panel, Optional
Engine Fault Code Messages – Alert
Engine Fault Code Messages – Critical
Engine Hot Water Shut-Off Valves
Engine, Restarting After Engine Runs Out Of Fuel
Engine, Starting
Engine Starting, Cold Weather
Engine, Stopping
ER Boom System, Special Operating Instructions
Filter
Fire Extinguishers, Portable
Fire Suppression System
Foot Pedals, Track Drive
Forward Control Panel
Fuel
Grapple Open/Close Control, Joystick
Heater Control Panel, Engine Coolant, Optional
Heel In/Out Control, Joystick
Hot Water Shut-Off Valves (Engine)
Hydraulic Oil Tank
Instrument Panel
Interior Lights
Joysticks, Left And Right Hand
Key Switch
Leveler Adjustment Settings
Leveling Controls, Joysticks
Lights, Interior
Lights, Service
Load Sensing, Operating Tips
Machine Preparation, System Test And Warm-Up
Master Alarm
Master Alarm Light
Master Disconnect Switch
Oil Grade Selection
Operating Machine
Operating Tips With Load Sensing
Pictogram Descriptions
Pilot System “Off’ Switch
Pilot System Reset, Push Button Switch
Power Engine Roof – Switch
Radio, AM/FM/CD Stereo
Rear Control Panel
Refuelling, Bottom System Power Port
Refuelling Procedure
Refuelling Procedure, Bottom
Saw (Attachment) – Switch
Seat Adjustments
Seat, Operator’S
Service Lights
Slope Indicators
Starting Engine
Stereo AM/FM Radio/CD
Swing Control, Joystick
Temperature Alarm, Using The Fan Switch
Track Components
Track Drive, Foot Pedals
Travelling (Boom Raised)
USB Port – Md3 Computer
Vacuum Switch, Hydraulic Oil Tank
-LUBRICATION AND MAINTENANCE
Aftertreatment System
Aftertreatment System (Denox 22 System)
Air Cleaner
Air Conditioning System, Checking The System
Air Filter-Changing
Air Intake System – Engine
Approved Anti-Seize Pastes For Exhaust/Aftertreatment Sensors
Approved Hydraulic Oils
Attachment Case Drain Filter
Battery Boosting
Battery Care
Battery Compartment, Main Fuses And Master Disconnect Relay
Belt, Serpentine, Inspection/Replacement
Boom Systems
Care Of The Machine
Checking The Air Conditioning System
Cleaning
Clean Out Cover
Commercial Wood, Weights Of
Common Conversions
Coolant Pre-Heating System (Optional)
DEF Flushing Test
Denox 22 Dosing System
Diesel Exhaust Fluid (DEF)
Diffusers
Diffusers/Strainers – Hydraulic Oil Return
Doors, Service Access
Draining The Hydraulic Oil Tank
Emergency Exits
Engine Air Intake System
Engine Coolant Heater Unit (Optional)
ER Boom System
ER Boom System Precautions
Filter And Lubrication Schedule
Filter Change Procedure
Filters
Fire Prevention
Fluid Analysis Program
Fuel Tank
Fuses And Relays
Graffiti Removal
Heater Valve/Heated DEF Supply Lines
Hydraulic Oil Fill Pump – Hand
Hydraulic Oil Filters
Hydraulic Oil Level Sight Gauges
Hydraulic Oil Operating Range
Hydraulic Oil Return Filters
Hydraulic Oil Tank
Hydraulic System – Refilling
Hydraulic Tank Breather
Hydraulic Tank Pressurization Instructions
Leveler Cylinder Locks
Lockout Reset Procedure
Low Voltage Disconnect Adjustment
Measuring Track Sag
New Machine Maintenance
Oil Analysis Kits
Oil Lost From Leakage
Power Roof
Pressure And Speed Setting
Pressure Washing
Pressurized Hydraulic Tank
Preventive Maintenance Schedule
Pump Case Drain Filter
Pump – Hydraulic Oil Fill – Hand
Refilling The Hydraulic System
Relays And Fuses
Remote Fuel Tank, Coolant Heater Unit (Optional)
Remote Fuel Tank Filling
Removal Of Anti-Corrosion Spray (If Applicable)
Safety Precautions, Servicing
Scheduled Maintenance
Serpentine Belt, Inspection/Replacement
Service Access Doors
Service And Lubrication Schedule
Service And Lubrication Schedule-Power Clam
Service And Maintenance Access Doors And Covers
Strainer/Diffuser, Case Drain
Strainer-Fuel Tank
Swing Drive Lubrication
Telematics System
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Torque Procedure Track Shoe
Torque Specifications, General
Track Components
Track Drive Gearbox
Track Sag
Track Sag Adjustment
Track Shoe, Torque Procedure
Tracks, Protecting Steel Tracks
Unloader Valve
Weights Of Commercial Wood
Windows
Wire Colour Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainer
Cracking Pressure
Hydraulic Fundamentals
Hydraulic Oil Tank
Hydraulic Oil Tank Fill Pumps
Hydraulic Schematic
Hydraulic System Overview
Load Sense Relief Pressure Setting
Main Control Valve Sections
Margin Pressure
Margin Pressure Setting
Test Main Hydraulic Pump Wear
Vacuum/Breather
-PILOT SYSTEM
Controls
Electrical Schematic
Hydraulic Circuit Diagram
Hydraulic Schematic
Pilot Supply Pressure Setting
Pilot System
Pilot System Components
-ELECTRICAL AND COMPUTERS
Aftertreatment System Electrical Installation (T4F Engines)
Batteries And Cables
Battery Booster Plug
Battery Disconnect Relay
Bulkhead Plate Connectors
Cab Electrical Installation
Cab Electrical Installation
Cab Electrical Panel
Computer Control System
Control Panel, Left Armrest
Coolant Heater Unit Electrical Installation (Optional)
Electrical Schematic
Electrical Service And Diagnostic Kit
Electrical System Overview
Horn
IQAN Program Software
Machine Program Updates
Main Electrical (Fuse And Relay Box)
Motion Alarm And Power Roof
Upper Frame Electrical Components
-ENGINE AND ANTI-STALL
Anti-Stall and Load Sense Schematic
Engine Anti-Stall System
Engine Diagnostic Connector
Flex Drive Coupling
Load Sense
Starting And Stopping The Engine
-COOLING SYSTEM
A/C Condenser And A/C System
Charge Air Cooler
Coolant Pre-Heating System (Optional)
Cooling System
Diesel Exhaust Fluid (DEF) Coolant System
Electrical Schematic
Fan Control System
Fan Hub Installation
Fan Pump
Fan Pump Pressure Settings
Fan System Testing
Hydraulic Oil Cooler Circuit
Hydraulic Schematic
Radiator
-TRACK DRIVE
Circuit Diagram
Hydraulic Drive System
Hydraulic Schematic
Important Track Drive Information
Measuring Track Sag
Parking Brake Disc Replacement
Pressure And Speed Settings Type B
Pressure And Speed Settings Type C
Rotary Manifold
Rotary Manifold Seal Installation
Summary Of Track Speed Adjustment Procedure
Torquing Undercarriage Bolts
Track Drive Gearbox
Track Drive Motor Case Drain Leakage
Track Drive Motor Description Type B
Track Drive Motor Description Type C
Track Drive Motor Identification
Track Drive Motor Start-Up Procedure
Track Drive Motor Types
Undercarriage Components
Wear Limits
-BOOM FUNCTIONS
Adjust Flow Cycle Times
ER Boom System Description
ER Boom Valve
ER/Cooler Bypass Valve
Hoist And Stick Control Valve
Hoist And Stick Functions (ER Boom System)
Hydraulic Circuit Diagram
Hydraulic Schematic
Pressure Settings
Tilt Function
-LEVELING
Check Leveling Speed
Hydraulic Circuit Diagram
Hydraulic Schematic
Leveler Cylinder Taper Lock Pins
Leveling Circuit Description
Leveling Component Lubrication
Leveling Control Valve
Leveling Cylinder Counterbalance Valves
Side Pivot Axis Bearings
-SWING
Charge Pressure Filter
Hot Oil Shuttle Valve
Hydraulic Circuit Diagram Swing Drive
Hydraulic Schematic
Pre-Filling Pump And Motor
Swing Bearing Identification
Swing Bearing Replacement
Swing Bearing Seal Replacement
Swing Bearing Wear Limits
Swing Drive System
Swing Pressure And Speed Settings
Swing Pump
-GRAPPLE AND POWER CLAM GRAPPLE
Adjust Flow Cycle Times
Attachment Electronic Adjustment
Circuit Description, Grapple
Circuit Description, Power Clam
Circuit Diagram
Electrical Circuit Diagram
Electronic Adjustment Illustration
Electronic Adjustment Procedure
Grapple System
Hydraulic Schematic
Hydraulic Schematic, Priority Swing Valve And Plate
Power Clam Grapple System
-LIVE HEEL
Adjust Flow Cycle Times
Live Heel Circuit Description
Live Heel Control Valve Section
Live Heel Function
Live Heel Function Speed Settings
Live Heel Hydraulic Circuit
Live Heel Hydraulic Schematic
Live Heel Relief Valve Pressure Settings
-FELLER DIRECTOR (BAR SAW)
Auxiliary Supply Valve
Bar Saw Extend Operation
Bar Saw Summary And Electrical Circuits
Circuit Diagrams
Feller Director Attachment
Hydraulic Schematics
Main Control Valve
Main Pump Operation
Pilot Manifold Operation
Tilt Float Valve
-MISCELLANEOUS
Power Roof
Power Roof Electrical Schematic
Power Roof Hydraulic Circuit Diagram
Power Roof Hydraulic Schematic
Power Roof Pressure Settings
What you get
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