Factory Service Manual For Tigercat Skidder. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 724
Number: 35006A (july 2018)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Skidder
620D
630D
Serial Number 6205201 To 6206200
Serial Number 6303001 To 6304000
Contents
INTRODUCTION
SAE STANDARDS
NON-APPROVED FIELD PRODUCT CHANGES
-SAFETY
Articulation Lock
Battery Disconnect Switch
Battery Safety
Cab Exits
Cab Safety Cable
Cab Support Brace
Cooling System
Emergency Cab Exits
Exhaust Fumes
Fire Prevention
First Aid
Fluid Injection Injury
Fluid Leaks
Grease Injection Injury
Hydraulic Pressure Hazard
Lightning Safety Awareness
Loose Clothing Hazard
Noise Level Inside Cab
Parking The Machine
Protective Clothing
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Signal Words
Vibration Levels Inside Cab
Welding, Prior To
Working With Oil
-CONTROLS & OPERATION
Access Panels And Doors
Articulation Lock
Battery Disconnect Switch
Cab Controls
Center Joint
Cleaning A/C Condenser And Cooling Assembly
Cold Idle Operation
Cold Idle Speed Adjustment
Computer
Diesel Particulate Filter
Doors And Access Panels
Engine Air Cleaner
Engine Fault Code Messages – Alert
Engine Fault Code Messages – Critical
Fire Extinguisher, Portable
Fire Prevention
Fuel Tank
Fuse And Relay Panels
Grapple, Operating
Hydraulic Filters
Hydraulic Hand Fill Pump
Hydraulic Oil Tank
Moving Instructions
Parking Brake Lever
Parking Brake Switch
Pictogram Descriptions
Pre-Start Checks
Radio, AM/FM CD
Radio, CB (If Equipped)
Retrieval Points
Rotating Seat Kick Lever
Skidding
Starting Engine
Steering
Stereo AM/FM CD
Stopping Engine
System Test And Warm-Up
System Warning Messages
Tilt Cab
Towing Instructions
Towing Instructions – EHS Transmission
Transmission Dipstick
Transmission Oil Fill Location
Transporting Instructions
Winch, Operating
-LUBRICATION & MAINTENANCE
Air Cleaner Maintenance
Air Conditioning System, Checking
Approved Hydraulic Oils
Articulation Lock
Axle Level Check, Fill And Drain Locations
Axle Pinion Seal Grease Fitting
Cab Safety Cable
Cab Support Brace
Center Joint
Depressurizing Suspended Machine Elements
Draining Engine Coolant
Draining Hydraulic Tank
Draining Parking Brake Oil (6205201-6205278, 6303001-6303092)
Draining The Fuel Tank
Draining Transmission Oil
Emergency Exits, Check Monthly
Filling Hydraulic Tank
Filters
Fire Prevention
Fluid Analysis Program
Fluid Sample Collection Procedures
General Maintenance
Grapple Snubber Maintenance
Hour Meter ~ Maintenance
Lubrication And Service Points
New Machine Maintenance
Oil Lost From Leakage
Parking Brake
Pressurized Water System Maintenance
Refilling Engine Coolant
Scheduled Maintenance
Service And Lubrication Points
Service Brake
Startup Procedure After Major Maintenance
Tilting The Cab
Tire Pressures
Torque, Fluid Connections
Torque Specifications – General
Weights Of Commercial Wood
Wheels, Installing
Winch Maintenance – Allied Winch
Winch Maintenance – Carco
-ELECTRICAL AND COMPUTERS
Alarms And Gauges
Channels
Computer
Connect To The Md3 With IQANRUN 2
Diagnostic Breakout Harnesses
Downloading Applications From Dealer Website
Electrical Kit – Service And Diagnostics
Electrical System Schematic Diagrams
Fuse And Relay Panels
Gauges And Alarms
Id-Tag
Input And Output Channels
IQAN Modules
IQANRUN 2
IQAN Software
Servicing The Md3 With IQANRUN 2
Switch And Sensor Locations
Temporary Fix For Engine Rpm Control Problems Caused By J1939 Connection Errors
Troubleshooting Diagnostic Breakout Harnesses
Update Application
Wire Colour Code Chart
Electrical Schematics
-ENGINE START AND STOP
Main Pump Unloading Valve
Start Circuit Diagrams
Start Motor And Solenoid
-DRIVE
Axles
Charge Pump
Circuit Description
Circuit Diagram
Circuit Hydraulic Schematic
Direction Selection Switch
Drive Motor
Drive Motor Speed Verification
Drive Pump
Drive Pump Pressure Checks
EHS Transmission Cooler
Hydraulic Oil Heating Procedure
Hydrostatic Setup Procedure
EHS Transmission Machines
Hydrostatic Setup Sheet
Maximum Speed Control
Special Tools For Wheel End Assembly
Startup Procedure After Major Maintenance
Transmission
Transmission Pump
Travel/Engine Speed Pedals
Wheel Installation
-BRAKES AND DIFFERENTIAL LOCKS
Accumulator
Charging Valve, Accumulator
Circuit Description
Circuit Diagram
Circuit Hydraulic Schematic
Electronic Service Brake (If Equipped)
Main Pump
Main Pump Hydraulic Schematic
Multifunction Manifold
Parking Brake
Pressure Settings, Main Pump
Priority Valve
Service Brakes
-OIL COOLER AND FAN
Cooling Pump
EHS Transmission Cooler
Hydraulic Oil Tank
Multifunction Manifold
Oil Cooler
Oil Cooler/ Radiator/ Charge Air Cooler
Suction Strainer
Variable Pitch Fan (Optional)
-STEERING AND CENTER JOINT
Centre Joint
Joystick Steering & Rotating Seat
Priority Valve
Steering Wheel & Stationary Seat
-GRAPPLE, ARCH AND BOOM
Circuit Description
Circuit Diagrams
Control Valve
Control Valve Electrical Schematic
Grapple Rotate Speed Check
Grapple Rotator Assembly
Grapple Snubber Maintenance
Hydraulic Schematic, Circuit
IQAN Modules
Joystick (6-Button)
Main Pump
Pressure Checks And Adjustments
Priority Valve
Snubber Maintenance – Grapple
-WINCH
Allied Winch
Carco Winch
Control Valve
Multifunction Manifold
Pressure Checks
Pressure Settings Secondary Por, Main Pump Por And Standby Pressures (High Speed Winch Only)
Secondary Por (High Speed Winch Only)
Winch Control Lever
Winch Maintenance – Allied
Winch Maintenance – Carco
Winch Select Switch
-DOZER BLADE
Circuit Description
Circuit Diagram
Circuit Hydraulic Schematic
Control Valve
Dozer Blade Control Lever
Pressure Checks
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