Factory Operators Manual For Zetor Tractor. Manual For Owners And Operators. It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.
Format: PDF
Language: English
Quantity of Manuals: 3
Pages: 222; 212; 198
Number: 222.213.542 (april 2020); 222.213.481 (march 2018); 222.212.778 (may 2015)
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Model
Zetor Tractor
Forterra CL 100
Forterra CL 110
Forterra CL 120
Forterra CL 130
Forterra CL 140
Contents
LOCATION OF SERIAL NUMBERS
-SAFETY INSTRUCTIONS FOR USERS
Used Pictograms
General Safety Regulations
Proper Clothing
Starting The Engine
Driving Operation
Risk Of The Tractor Overturning
Transportation Of Persons, Operation
Leaving The Tractor
Fire Prevention Principles
-PREVENTIVE DAILY MAINTENANCE
Driver’s Seat
Front Passenger’s Seat Notification
Protection Of Cab Against Aerosols
Level Of External And Internal Noise
The Level Of Vibrations On Driver’s Seat
Aggregation Tractor – Machine/Trailer
Tractors Equipped With Front End Loader
Principles For Operating Tractors Equipped With Front End Loader
Zetor Tractors Used For Work In The Woods
Safety Labels
Preventive Daily Service
Preventive Daily Maintenance
Fuel System Leaks
Engine Oil Level
Cooling System
Windshield Washer Tank
Washer Nozzle
The Liquid Reservoir For Control Of The Clutch
Trailer Brakes
Hydrostatic Steering
Air Cleaner
Cab Filtration
Hitches
Inspection Of Fouling Of Coolers
After Work With Front Implements And In Case Of Cooler Clogging
Tyres And Wheels
Short Functional Test
-ACQUAINTANCE WITH TRACTOR
Safety Cabin
Opening The Door From The Outside
Opening The Door From The Inside
Rear Window
Side Window
Emergency Exits
Hinged Lid
Adjustable Screen And Cover Of The Swing Lid
Shelf
Rear View Mirrors
Internal Lighting
Control Panel Lighting
Aggregation Opening
Driver’s Seat Sears
Passenger S Seat
Tilting And Protrusion Of Steering Wheel
Control Panel On The Right Column Of The Cabin
Windscreen Wiper
Front Wiper Speed Switch
Rear Window Wiper
Windscreen Washer
Upper Working Lights Switching On
Control Panel On The Right Rear Mudguard
Panel Of The Instrument Panel
Lights Switch
Lights Switch Between The Grill And The Cabin
Direction Lights, Lower Beam Head Lights, Head Lights And Horn Switches
Switch Box
Switch Box Key In The Position (0)
Switch Box Key In The Position (I)
Switch Box Key In The Position (II)
Manual Throttle
Pedals And Levers
Gear Shifting Lever
Reversing Lever
Road And Reduced Speeds Shifting Lever
PTO Revolutions Preselection Lever
Auxiliary Hydraulic Switchbox Control (External Hydraulic Circuit)
Manual Brake Lever And Coupling For Semi-Trailer Control Lever
Battery Disconnector
Heating Control Panel, * Air-Condition
Heating Valve Control (A)
Switch Air-Condition (C)
Air Circulation In Cabin Control (D)
Proper Function Of The Heating And Air-Condition System
Fast Heating Of The Cabin Area
Fast Cooling Of The Space Of The Cabin
Immediately After Cooling The Cabin
Operation Of Heating Or Air-Condition With Tractor’s Work
Air-Condition And Heating Registers
Heating And Air Conditioning Vents Control
Front Windshield Defrosting
Fuel Tank
Fuel Tank Drain Plug
Urea Tank
-INSTRUMENT PANEL
Instrument Panel – Signal Lamps
Instrument Panel – Instruments
Instrument Panel – Buttons
Display Description
Display – Change Of Display
Display – Display Of Air Pressure In The Air-Pressure System Of The Tractor
Display – Warning Of Low Air Pressure In The Air-Pressure System Of The Tractor
Display – Resetting Data
Display – Manual Brake
Display – Service Menu
Service Menu
Display – Indicator Of Service Inspection Intervals
Exceeding The Service Interval
Zeroing (Reset) Of The Indicator Of Service Inspection Intervals
Error Signalling
Display – Error Messages
Description Of The Display Of Error Messages
Symbols Of Tractor Nodes
Display – History Of Defects
Display – Setting Language Mutation
Display – Backlight Of Display
Display – Setting Of Day And Night Backlight Of The Display
Display – Setting The Automatic Mode Of The Display Backlight
Display – Setting And Calibration
Travel Speed Calibration
Display – Machined Area
Machined Area Menu
Processed Area – User Selection
The Processed Area – Setting Of The Width Of Aggregation
Machined Area Record
System Of Treatment Of Exhaust Gases – Setting
Instrument Panel – Warning
Replenish Fuel
Add Urea
High Temperature Of The Cooling Liquid
Signalling Of Driver’s Seat
-SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
Conditions For DPF Operation
Error Signalling Of DPF System
Conditions For SCR System Operation
Urea (Aqueous Urea Solution Aus 32, Def)
Principles For Safe Handling Of Urea (Aus 32, Def)
Error Signalling Of SCR System
Indication Of DPF And SCR Errors On The Display Of The Instrument Panel
Indication Of Amount Of Urea In The Tank
Reduction Of The Engine Power And Engine Revolutions
Signalling Of Whether DPF Is Full
Long-Term Shutdown Of Tractor
Repairs And Maintenance Of The System Of Additional Treatment Of Exhaust Gases
System Of Treatment Of Exhaust Gases – Setting
Automatic Regeneration Of The Diesel Particulate Filter – Regen Auto
Inhibition Of Regeneration Of The Diesel Particulate Filter – Regen Inhibit
-DRIVING OPERATION
Starting The Engine
Non-Permitted Starting
If You Do Not Succeed In Starting The Engine
Ignition System Failure Signalization
Coolant Heater
Starting The Engine While Using Coolant Heater
Immediately After Start
Engine Heating
Error Signalling
Indication Of The Limitation Of The Engine Power And Engine Revolutions
Signalling Errors In The System Of Additional Treatment Of Exhaust Gases
Diesel Particle Filter
Filter Of Solid Particles – Indication Of Operation And Failures Of The System
Diesel Particle Filter Regeneration
Gear Shifting
Gear Shifting From Lower To Higher Gears
Gear Shifting From Higher To Lower Gears
Reversing Lever
Shifting Road And Reduced Speeds
Three-Gear Torque Multiplier
Signalization Of Multiplier Function
Increasing, Decreasing The Travel Speed By Two Gears
Multiplier Preselection Switch
Automatic Multiplier Shifting
Front Drive Axle Control
Driving With Engaged Front Axle Drive
Front Drive Axle Control – Manual Mode
Automatically Disconnect The Front Axle – Manual Mode
Front Drive Axle Control – Automatic Mode
Automatic Front Axle Control Mode
Differential Lock Control
Differential Lock Control – Automatic Mode
Automatic Mode Of Differential Lock Control
Drive Away
Manual Brake – Signalization
Driving Up The Slope
Driving Down The Slope
Foot Brakes
Emergency Braking
Brakes Of Trailers And Semi-Trailers
Connection Of The Abs System Of The Trailer Or Semi-Trailer
The Button For Temporary Deactivation Of Brakes Of The Trailer Or Semi-Trailer
Air Brakes Of Trailers And Articulated Trailers
Warning Signalization Of Air Pressured Drop
One-Hose And Two-Hose Brakes
One-Hose Brakes
Two-Hose Brakes
Hydraulic Brakes Of Trailers
Connecting And Disconnecting Quick Couplings Of Trailer Hydraulic Brakes
The Socket For Connection Of The Electrical Installation Of The Trailer Or Semi-Trailer
Stopping The Tractor – Manual Brake
Stopping The Engine
Leaving The Tractor
Warning Signalization Of Hydrostatic Steering Failure
Important Warnings
-RUNNING IN THE TRACTOR
General Principles Of New Tractor Run-In In First 100 Hours Of Operation
In First 10 Hours Of Operation
From 100 Hours Of Operation
-TRANSPORT USE
Front Hook
Height Adjustment And Disassembly Of The CBM Stage Hitch
Automatic Mouth Of The CBM Stage Hitch
Modular System Of Hitches For Trailers And Semi-Trailers
Swinging Draw-Bar Console Module
Swinging Draw-Bar Console With A Fixed Pin Module
Console With A 0 80 Ball Module
Hitch For A Single-Axle CBM Semi-Trailer
Uncoupling Of A Single-Axle Trailer
Coupling Of A Single-Axle Trailer
Maximum Permissible Vertical Static Load Of Hitches For Trailers And Semi-Trailers
-DRIVE OF FARMING MACHINES
Work With PTO Shaft
Display Of Revolutions Of PTO Shafts
Replaceable End Points Of Rear PTO Shaft
Control Elements Of PTO Shafts
The Buttons For Activation Of PTO Shafts
Selection Switch Of Rear PTO Clutch Revolutions (PTO)
Rear PTO Shaft Revolutions Preselection Lever
Standard And Economical Independent Revolutions Of Rear PTO Shaft
Dependent And Independent Rear PTO Shaft Revolutions
Automatic Disengagement Of PTO Clutch
Setting Automatic Disengagement Of PTO Shaft Clutch – Display Description
Automatic Disengagement Of PTO Shaft Clutch – Return To Basic Setting
Work With Automatic Disengagement Of PTO Shaft Clutch
Facilitating Connection Of Joint Shaft Of An Aggregated Machine To The Tractor
Working Modes Of PTO Shafts
Activation Of The Rear PTO Shaft – Independent Revolutions – Common Working Mode
Activation Of The Rear PTO Shaft – Independent Revolutions – Stationary Working Mode
Deactivation Of The Rear PTO Shaft – Independent Revolutions
Rear PTO Shaft Switch – Dependent Speed – Ordinary Mode Of Operation
Rear PTO Shaft Switch – Dependent Speed – Stationary Mode Of Operation
Front PTO Shaft
Activation Of The Front PTO Shaft – Common Working Mode
Activation Of The Front PTO Shaft – Stationary Working Mode
Deactivation Of The Front PTO Shaft
Maximum Transferred Output
Drive Of Machines With Greater Inertia Masses
-HYDRAULIC SYSTEM
Hydraulic System
Hydraulic Pump
Control Elements Placement
Outer Hydraulic Circuit
Connecting And Disconnecting Quick-Couplers
Quick-Couplings With Drip Collection
Amount Of Oil Taken From Outer Hydraulic Drives
Hydraulic Distributor Of The Outer Hydraulic Circuit
Description Of The Functions Of Individual Positions Of Control Levers Of The Hydraulic Distributor
Rear Outlets Of The Outer Hydraulic Circuit
Front Outlets Of The Outer Hydraulic Circuit
Connecting Machines And Implements To The Outer Hydraulic Circuit
-ELECTRO-HYDRAULIC SYSTEM
Control Element Functions
Equipment ‘off’
Blocking Cancellation
Quick Sinking
Transport Of Implements
Stop Position
Vibration Compensator (Damper)
Limitation Of The Upper Position Of The Three-Point Hitch
Lowering Speed
Free Position
Setting The Control Of Three-Point Hitch
Manual Setting Of Control Of Three-Point Hitch
Automatic Control Of Three-Point Hitch
Using The Rear Control
External Control Buttons Of The Electro-Hydraulic System
Indication Of EHR-B Errors
Description Of Signals Of EHR-B Electro-Hydraulic System Errors
Description Of Minor Errors Of The EHR-B Electro-Hydraulic System
-HITCHES
Rear Three-Point Hitch
Safety Principles Of Working With The Three-Point Hitch
Height Adjustment Of The Lifting Draw-Bars
Fixed And Free Position Of The Lower Hydraulic Draw-Bars
Limiting Draw-Bars
Lower Draw Bar With Slipping Out End Pieces
Lower Draw Bar With CBM Hooks
Securing Lower Draw Bars With CBM Hooks
Upper Draw-Bar
Front Three-Point Hitch
Controlling Front Three-Point Hitch
Adjusting The Lowering Rate Of The Front Three-Point Hitch
Hydraulic Lock Of The Front Three-Point Hitch
Working And Transport Position Of The Front Three-Point Hitch
Driving With Agricultural Machines Attached To The Front Three-Point Hitch
-WHEEL TRACK CHANGE
Gauges Of The Front Wheels Of The Front Drive Axle Of The Tractors Equipped With Screwed Footer Discs
Possible Adjustable Tracks Of The Front Wheels Of The Front Driving Axle Of The Tractors
Front Wheels Track Of Front Drive Axle In Tractors Equipped With Non-Removable Discs
Toe-In Of The Wheels Of The Front Driving Axle
Adjustment Of Toe-In Of The Wheels Of The Front Driving Axle
Front Drive Axle Fenders
Setting Wheel Stops With Front Drive Axle
Rear Wheels Wheel Track
Gauges Of The Tractor Rear Wheels Equipped With Screwed Footer Discs
Rear Wheel Track Change
The Gauges Of The Tractor Rear Wheels Equipped With Solid Discs
-BALLAST WEIGHTS
Rear Wheel Weights
Bottom Weights
Front Weights
Weight Of The Front Three-Point Hitch
Valve For Filling Tyre Tubes With Liquid
Procedure Of Filling The Tyres With Liquid
Procedure Of Draining Liquid From The Tyres
Wedging The Front Wheels
Antifreeze Solution For Tyre Filling
-ELECTRIC INSTALLATION
Basic Service Information
Accumulator Battery
Battery Disconnector
Accumulator Battery Maintenance
Alternator
Alternator Maintenance
Electric Installation Overload
Fuse Panels
Checking The Adjustment Of The Front Grill Headlights
Adjusting The Front Grill Headlights
Check Of The Adjustment Of The Low Beam Lights In The Cab Roof
List Of Lamps
-TRACTOR MAINTENANCE
Service Inspections
Steps Performed Daily Before The Start Of Work
Steps Performed Every 50 Hours Of Work
Steps Performed Every 100 Hours Of Work
Steps Performed Every 500 Hours Of Work
Steps Performed Outside The Interval Of 500 Hours Of Work
Monthly Performed Actions
Filling And Filter Replacement
Used Operation Liquids And Filling – Quantities
Zetor Service Fillings
Motor Oils
Oil In The Gearbox And Final Drivehousing
Oil For The Front Driving Axle
Oil For The Front PTO
Liquid For Control Of The Travel Clutch
Specification Of Oils For Zetor Engines Equipped By Diesel Particle Filter
Specification Of Oil For Tractor Transmission Devices
Specification Of Oil For The Front Driving Axle
Plastic Lubricant For The Tractor
A/C Coolant
Liquid For The Cooling System Of The Tractors
Fuel For Zetor Engines Which Are Equipped With Diesel Particle Filter
Urea (Urea Solution Aus 32)
Tractor Greasing Scheme
Safety Instructions For Lubrication Of The Tractor
Solid Front Drive Axle
Hitch For A Single-Axle Semi-Trailer
Front Three-Point Hitch
Three-Point Hitch
Hitch Mouth For A Trailer
Reversion Lever Pin
Technical Maintenance Of The Tractors After A General Overhaul Of The Main Groups
-MAINTENANCE INSTRUCTIONS
Opening The Hood
Checking The Oil Level In The Engine
Draining Oil From The Engine
Filling The Engine With Oil
Replacement Of Carter Exhaust Oil Separator Filter Element
Replacing The Fuel Filter Element
Bleeding The Fuel System
Dry Air Cleaner Maintenance Instructions
Air Cleaner Disassembly
Recovery Of The Main Air Cleaner Element
Replacing The Safety Element Of The Air Cleaner
Reassembly Of The Air Cleaner Elements
Bleeding The Hydraulic Circuit Of The Hydrostatic Steering
Replacing The Hydrostatic Steering Hoses
Replacing Coolant
Check And Replacement Of Oil In Gear Box
Draining And Checking Holes
Checking The Oil In Gearbox
After Draining Oil
Replacement Of The Transmission Oil Cleaner Element With Hydraulic Pump Suction Filter
Insertion Piece Replacement Of The Oil Cleaner With Delivery Filter Of The Gearbox Switchboard
Filling, Controlling And Draining Hole Of Oil Of Front Drive Axle
Filling, Controlling And Draining Hole Of Oil Of Front Wheels Reducers
Front PTO
Addition Of The Liquid For Control Of The Clutch
Filter Installation Instructions
Cleaning The Heating Filters
Air-Conditioning Maintenance
Draining Condensate From The Air Reservoir
Checking The Air Systems For Leaks
Working Pressure Of Trailer Air Brakes
Maintenance And Treatment Of Tyres
Recommended Inflation Values Of The Front Wheel Tyres
Tyres For Driving Wheels
Tractor Shutdown And Recommended Points For Tractor Lifting
Diesel Particle Filter Maintenance
-ADJUSTMENT
Adjusting Valve Clearance
Flat Belt Drive Tension Of Accessories
Bleeding The Brake System Of The Tractor
Adjustment Of Free Travel Of Clutch Pedal
Bleeding Of Hydraulic Clutch Circuit
Foot Brake Check
Foot Brake Adjustment
Parking Brake Adjustment
Adjustment Of The Lifting Draw-Bars Of The Hitch For A Single-Axle Semi-Trailer
Adjusting The Bowden Cable
-MAIN TECHNICAL PARAMETERS
Main Tractor’s Parameters (Mm)
Technical Data Of Engines
Permitted Maximum Load Of Front Axle (Kg)
Permitted Maximum Load Of Rear Axle (Kg)
Permitted Maximum Weight Of Set ’Tractor + Mounted Machine’ (Kg)
Manoeuvrability Condition
Front Tires Steerability
Change Of The Load-Bearing Capacity Of The Front Tyres
Bearing Capacity Of Rear Tires
Change Of The Load Capacity Of The Rear Tyres
Permitted Combinations Of Wheels For Tractors
Power
Lifting Force Of The Three-Point Hitch
Tensile Force
Tractor Speeds (40 Km/H)
Forward Speed
Reverse Speed
Independent Rear PTO Shaft Revolutions
Dependent PTO Shaft Revolutions With Nominal Engine Revolutions
Speed Of The Zuidberg Front PTO
The Outer Contour And The Turning Circle Diameter Of The Tractor
Calculation Of Tractor Load Limit
INDEX
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