Factory Operators Manual For Zetor Tractor. Manual For Owners And Operators. It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.
Format: PDF
Language: English
Pages: 164
Number: 222.213.578 (january 2021)
Searchable
Model
Zetor Tractor
Major CL80
Contents
LOCATION OF SERIAL NUMBERS
-USER’S SAFETY INSTRUCTIONS
Used Pictograms
General Safety Regulations
Proper Clothing
Starting The Engine
Driving Operation
Risk Of The Tractor Overturning
Transportation Of Persons, Operation
Leaving The Tractor
Fire Prevention Principles
-PREVENTIVE DAILY MAINTENANCE
Driver’s Seat
Protection Of Cab Against Aerosols
The Level Of External Noise Of Tractor
The Level Of Internal Sound Of Tractor
The Level Of Vibrations On Driver’s Seat
Tractors Equipped With Front End Loader
Aggregation Tractor – Machine/Trailer
Principles For Operating Tractors Equipped With Front End Loader
Zetor Tractors Used For Work In The Woods
Safety Labels
Preventive Daily Maintenance
Preventive Daily Maintenance
Fuel System Leaks
Engine Oil Level
Cooling System
Hydrostatic Steering
Air Cleaner
Trailer Brakes
Hitches
Inspection Of Fouling Of Coolers
After Work With Front Implements And In Case Of Cooler Clogging
Tyres And Wheels
Short Functional Test
-ACQUAINTANCE WITH THE TRACTOR
Safety Cab
Opening Doors From The Outside
Opening Doors From The Inside
Rear Window
Bottom Rear Window
Side Window
Hinged Lid
Emergency Exits
Mechanically Suspended Driver’S Seat
Pneumatically Suspended Driver’S Seat
Tilting Steering Wheel ’Basic’
Tilting Steering Wheel ‘Lux’
Panel Of Switches On Cab S Roof
Switches And Controls On The Dashboard ’Basic’
Direction Indicator Switch ’Basic’
Headlights Switch ’Basic’
Front Windshield Wiper And Washer ‘basic’
Switch Of Warning Lights ’Basic’
Switches And Controls On The Dashboard ‘Lux’
Direction Lights, Lower Beam Head Lights, Head Lights And Horn Switches
Headlights Switch
Front Windshield Wiper And Washer
Switch Of Warning Lights
Ignition Switch ’Basic’
Ignition Switch ‘Lux’
Switch Box Key In The Position (0)
Switch Box Key In The Position (I)
Switch Box Key In The Position (Ii)
Cab Heating ‘basic*
Cab Heating
Cab Heating Registers ‘basic’
Cab Heating Registers
Cab Air Condition
Dashboard
Information Display – Basic View
Information Display – Fault Notifications
Information Display – Warning Indication Of The Hand Brake
Information Display – Indication Of Activation Of PTO Shafts
Information Display – Warning Indication Of PTO Shafts
Manual Fuel Control Lever ‘basic’
Manual Fuel Control Lever
Hydraulic Control ‘basic’
Hydraulic Control
Auxiliary Hydraulic Switchboard Control
Pedals
Differential Lock
Reversing Lever
Gear Shifting Lever
Road And Reduced Speeds Shifting Lever
Manual Brake And PTO Shaft Disengagement Lever
PTO Shaft Drive Engagement Lever
PTO Shaft Revolutions 540 And 1000 Rpm Shifting Lever
Battery Disconnector
Fuel Tank
Minimum Fuel Amount In The Fuel Tank
-DRIVING OPERATION
Before You Start The Engine
Starting The Engine
If Engine Does Not Start
Manipulation With Starter
Immediately After Start
Engine Heating
Diesel Particle Filter Regeneration
Engine Performance Limitation
Error Signalling
Information Display – Warning Indication Of The Hand Brake
Drive Away
Selection Of Road Or Reduced Speeds
Gear Shifting
Selecting Driving Direction – Reversing Lever
Gear Shifting From Lower To Higher Gears
Gear Shifting From Higher To Lower Gears
Travelling Up The Slope
Travelling Down The Slope
Differential Lock
Front Drive Axle Control
Driving With Front Drive Axle Engaged
Foot Brakes Pedals
Brakes Of Trailers And Semi-Trailers
Connection Of The ABS System Of The Trailer Or Semi-Trailer
The Button For Temporary Deactivation Of Brakes Of The Trailer Or Semi-Trailer
Trailer And Semi-Trailer Air Brakes
Notification Signalization Of Air Pressure Drop
One-Hose And Two-Hose Brakes
One-Hose Brakes
Two-Hose Brakes
Hydraulic Brakes Of Trailers
Connecting And Disconnecting Quick Couplings Of Trailer Hydraulic Brakes
Stopping The Tractor – Manual Brake
Stopping The Engine
Leaving The Tractor
Important Notification
-SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
Diesel Particle Filter
Conditions For DPF Operation
DPF Signalization
DPF Filter Regeneration
-RUNNING IN THE TRACTOR
General Principles Of New Tractor Run-In In First 100 Hours Of Operation
In First 10 Hours Of Operation
From 100 Hours Of Operation
-TRANSPORTATION
Front Hook
Multistage Adjustable Suspension
Vertical Adjustment And Multistage Suspension Disassembly
Automatic Mouth Of The CBM Stage Hitch
Swing Drawbar
Modular Suspension System For Trailers And Semitrailers
Swing Drawbar Bracket Module
Aggregation With Trailer And Semitrailer
Maximum Permitted Vertical Static Suspensions Load For Trailers And Semitrailers
-DRIVE OF AGRICULTURAL MACHINERY
Working With PTO Shaft
PTO Shaft Covers
Information Display – Indication Of Activation Of PTO Shafts
Rear PTO Speed Display
Information Display – Warning Indication Of PTO Shafts
Control Elements Of PTO Shafts
The Clutch Release Lever Of The Manual Deactivation Of The Rear PTO Shaft
PTO Shaft Drive Engagement Lever
PTO Shaft Revolutions 540 And 1000 Rpm Shifting Lever
The Button For Activation Of The Front PTO Shaft
Working Modes Of PTO Shafts
Activation Of The Rear PTO Shaft – Independent Revolutions – Common Working Mode
Activation Of The Rear PTO Shaft – Independent Revolutions – Stationary Working Mode
Rear PTO Shaft – Dependent Revolutions
Front PTO Shaft
Activation Of The Front PTO Shaft – Common Working Mode
Activation Of The Front PTO Shaft – Stationary Working Mode
Maximum Transmitted Output
Drive Of Machines With Greater Inertia Masses
-HYDRAULIC SYSTEM
Hydraulic Equipment
Hydraulic Control Panel
Means Of Internal Hydraulic Circuit Regulation
Internal Hydraulic Circuit Control Elements
Free (Floating) Position
Speed Of Three-Point Linkage Lowering Control
Hydraulic Sensitivity System Control
Position Regulation Of Rear Three-Point Linkage Heave
Power Regulation Of Three-Point Linkage Heave
Mixed Regulation Of Three-Point Linkage Heave
External Hydraulic Circuit
Extremal Hydraulic Circuit Control Elements
Two-Section Switchboard External Hydraulic Circuit Controlling Levers Function
One-Section Switchboard External Hydraulic Circuit Controlling Levers Function
Quick-Couplers Engagement And Disengagement
Connecting Machines And Tools To External Hydraulic Circuit
Control Of The Front 3-Point Hitch
Front Outlets Of The External Hydraulic Circuit
Control Of The External Hydraulic Circuit Front Outlets
-HITCHES
Rear Three-Point Linkage
Safety Principles When Working With A Three-Point Linkage
Vertical Adjustment Of Lifting Draw Bars
Fixed And Free Position Of Lower Hydraulic Draw Bars
Limiting Draw Bars
Upper Draw Bar
Selection Of Holes In Bracket
Lower Draw Bar With Slipping Out End Pieces
Lower Draw Bar With CBM Hooks
Securing Lower Draw Bars With CBM Hooks
Front Three-Point Hitch
Controlling Front Three-Point Hitch
Adjusting The Lowering Rate Of The Front Three-Point Hitch
Hydraulic Lock Of The Front Three-Point Hitch
Working And Transport Position Of The Front Three-Point Hitch
Driving With Agricultural Machines Attached To The Front Three-Point Hitch
-WHEEL TRACK CHANGE
Change Of Front Wheels Track With Front Drive Axle
Setting Wheel Stops With Front Drive Axle
Front Drive Axle Fenders
Front Wheels Toe-In
Adjustment Of Toe-In Of The Wheels Of The Front Driving Axle
Rear Wheel Track Change
-BALLAST WEIGHTS
Ballast Weights In Front Of Bonnet Grill
Weight Of The Front Three-Point Hitch
Weights Of Rear Wheels
Valve For Filling Tires With Liquid
Making Front Wheels Stable
Filling Tires With Liquid Procedure
Draining Liquid From Tires Procedure
Anti-Freezing Solution For Filling Tires
-ELECTRIC INSTALLATION
Basic Service Information
Accumulator Battery
Battery Disconnector
Accumulator Battery Maintenance
Alternator
Alternator Maintenance
Fuse Box basic
Location Of Fuses In The ‘basic’ Fuse Box
Fuse Box ‘lux’
Location Of Fuses And Relays In The Fuse Box Behind The Steering Column
Location Of Fuses And Relays In The Fuse Box On The Rear Right Fender
Lights Adjustment In Tractor’s Grill Check
Lights Adjustment In Tractor’s Grill
Lights Adjustment In Cab Roof Check
List Of Lamps
-TRACTOR MAINTENANCE
Service Inspections
Before Starting The Engine
After Starting The Engine
Steps Taken After Every 100 Hours Of Operation
Steps Taken After Every 500 Hours Of Operation
Steps Taken Beyond 500 Mth Interval
Replacing Fillings And Filters
Used Operation Liquids And Fillings – Amount
Zetor Service Fillings
Motor Oils
Specification Of The Oil For The Gearbox Housing And The Final Drive Housing
Specification Of Oil For The Front Driving Axle
Front PTO Oil
Plastic Lubricant For The Tractor
A/C Coolant
Liquid For The Cooling System Of The Tractors
Fuel
Tractor Greasing Plan
Safety Instructions For Lubrication Of The Tractor
Three-Point Linkage And Rear Semi-Axes Bearings
Front Three-Point Hitch
-MAINTENANCE INSTRUCTIONS
Front Bonnet Opening
Checking Oil Levels In Engine
Draining Oil From Engine
Replacing Full-Continuous Motor Oil Filter
Pouring Oil To Engine
Fuel Filtering
Raw Fuel Filter Clearing
Cartridge Replacement In The Raw Fuel Filter
Cartridge Replacement In The Fine Fuel Filter
Fuel System Venting
Maintenance Instruction Of Dry Air Filter
Air Filter Maintenance
Recovery Of The Main Air Cleaner Element
Replacing The Safety Element Of The Air Cleaner
Reassembly Of The Air Cleaner Elements
Coolant Replacement
Checking The Oil In Gear Box, Final Drive Housing And Rear Axle
Gear System Drain Plug
Oil Replacement In Gear System
Replacement Of The Transmission Oil Cleaner Element With Hydraulic Pump Suction Filter
Replacement Of The Filter Of The Hydraulics Suction
Replacing The Filtration Element Of The Hydrostatic Steering
Venting Hydraulic Circuit Of Hydrostatic Steering
Replacing The Hoses Of Hydrostatic Steering
Filling, Controlling And Draining Hole Of Oil Of Front Drive Axle
Filling, Controlling And Draining Hole Of Oil Of Front Wheels Reducers
Front PTO
Heating Filtration Element
Air-Condition Filtration Elements
Filtration Elements Cleaning
Air System Tightness Inspection
Draining The Condensate From Air Collector
Air Condition Maintenance
Maintenance Of The Oil Cooler Of The Front Pto
Maintenance And Treatment Of Tires
Tractor Shutdown And Recommended Points For Tractor Lifting
Diesel Particle Filter Maintenance
-ADJUSTMENT
Flat Belt Drive Tension Of Accessories
Stretching The V-Belt In The Air-Conditioner Compressor
Stretching The V-Belt In The Compressor
PTO Shaft Clutch Control Lever Adjustment
Check And Adjustment Of Bowden Cable And The PTO Dependent/Independent Speed Shift Sensor
Adjusting Clutch Pedal
Foot Brake Check
Foot Brake Adjustment
Parking Brake Adjustment
-MAIN TECHNICAL PARAMETERS
Main Tractor’S Parameters (Mm)
Tractor’s Weight
Technical Data Of Engines
Permitted Maximum Load Of Front Axle (Kg)
Permitted Maximum Load Of Rear Axle (Kg)
Permitted Maximum Weight Of Set ’Tractor + Mounted Machine’ (Kg)
Permitted Combinations Of Wheels For Tractors
Front Tires Steerability
Bearing Capacity Of Rear Tires
Hydraulic System
Lifting Force Of The Three-Point Hitch
Tractor’s Speed In Km/H With Engine Nominal Revolutions
Performance On Rear PTO Shaft
Dependent PTO Shaft Revolutions With Nominal Engine Revolutions
Independent PTO Shaft Revolutions
Front PTO Shaft
Clearance-Circle And Turning Circle Diameter
Calculation Of Tractor Load Limit
INDEX
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