Toyota 6BPU15 Service Manual Order Picker 00700-CL221 SN70001-79999 manuals in PDF

Factory Service Manual For Toyota Order Picker. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 464
Number: 00700-CL221 (october 1998)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Toyota Order Picker
6BPU15
Serial No. 70001 – 79999

Contents

-HOW TO USE THIS MANUAL
Map of the Manual
Manual Design
Table of Contents
List of Figures
-SAFETY
Definitions
General Safety
Battery Safety
Static Safety
Jacking Safety
Tie-down for Transport
Towing
Welding Safety
-SYSTEMS OVERVIEW
Systems Overview
Type
Power
Capacity
Mast
Controls
Indicators
Electronics
Electric Steering System
Specifications
Description
Chassis
Operator’s Console
Operator Compartment Options
Steering and Controls
Steer Controller Guidance System
Drive and Brake
Drive Unit
Brake
Mast
Mast Assembly
Hydraulic Components
Lift / Lower System
Electrical Components and Systems
General
Miscellaneous Circuits
Fuses
Side Gate Switches (S60, S61)
Tie-Points
Cables
Over-the-Mast Cables
-PLANNED MAINTENANCE
Planned Maintenance
General Maintenance Instructions
Planned Maintenance
Introduction
Maintenance Manual
Battery Maintenance
Battery Safety
Battery Inspection and Care
Battery Cleaning Procedure
Charging Process
-TROUBLESHOOTING
How to Use This Chapter
Electrical Troubleshooting Guidelines
Electrical Connector Locator Chart
Shorts to Frame Test
Electric Motor Tests
Motor Types
Open Circuit Motor Test
Grounded Motor Test
Short Circuited Armature or Field Winding
Hydraulic Troubleshooting Guidelines
Hydraulic Leakage
List of Troubleshooting Charts
-ELECTRICAL CODES AND TESTS
General
Modes of Operation
Overview
Passwords
Disable the Brush Wear Warning
Entering the Secondary Password
Start the Hour Meter
Entering the Secondary Password
Self-diagnosis Mode
Maneuvering within Self-diagnosis Mode
Analyzer (ANL) Mode
Entering the Secondary Password
Entering Analyzer Mode
Maneuvering within Analyzer Mode
Tuning (Tuning) Mode
Entering the Secondary Password
Maneuvering within Tuning Mode
Exiting Tuning Mode
Calibrate (Calibrate) Mode
Entering the Secondary Password
Entering Calibrate Mode
Maneuvering within Calibrate Mode
Configure (Configure) Mode
Entering the Secondary Password
Code Summary Tables
Analog Inputs
Category 1 Class 2:
Tests
Steer Controller Guidance Systems
Codes and Tests
Steer Controller Guidance System
Analog Input Tests: (Category 1, Class 2:12)
12-20: Steer Controller Power Supply Voltage
Steer Controller Guidance System
Digital Input Tests
-COMPONENT PROCEDURES
Component Locator Photos
General Maintenance Instructions
Maintenance Practices
Adjustment and Repair
Power Section
-THEORY OF OPERATION
Electrical Functions
Operating Description Overview
Lift / Lower System
Overview
Unique System Features
Lift
Lower
Braking System
Proportional Plugging
-APPENDIX
Lubrication Equivalency Chart
Torque Chart – Standard (Ferrous)
Torque Chart – Standard (Brass)
Torque Chart – Metric
Decimal Equivalent Chart
Standard / Metric Conversions
Electrical Schematic
Hydraulic Schematic
INDEX

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