Factory Repair Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 534
Number: CE375 (january 2016)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Toyota Forklift
8FBE15
8FBE16
8FBE18
8FBE20T
8FBEK16
8FBEK18T
8FBM16
8FBM18
8FBM20T
8FBMK16
8FBMK20T
Contents
-GENERAL
Vehicle Exterior View
Vehicle Models
Chassis Number
How To Use This Manual
Operating Tips
List Of Suspension Rope Angles
Safety Load For Each Suspension Rope Angle
Component Weights
Towing The Truck
Electrical Components Inspection
Notes On SAS
Tightening Torque Table
-BATTERY
Battery Compartment And Required Weight
Standard Service Values
Multi-Display Functions
State Of Battery Charge Indicator
Battery Management Parameters
Battery Indicator Troubleshooting
Troubleshooting
Battery Unit
Inspection
State Of Battery Charge
Battery Capacity
Gel Batteries
Replacing Battery Plug Terminals
-CONTROL SYSTEM
General
Rear Compartment Fuses
Fuses Under Dashboard
Contactors
DC/DC Converters
Logic Units
MCB Card
Multi-Display Functions
Armrest Card
Armrest Card Potentiometers
Accelerator And Brake Potentiometers
Steering Sensor – 3 Wheel Version
Steering Sensor – 4 Wheel Version
Tilt Angle Potentiometer
Mast Pressure Sensor
Mast Height Switch
Calibrations
-MULTI-FUNCTION DISPLAY
General
Menu Map
Operator Menu
Administrator Menu
Administrator Menu Screen (With Vehicle Startup Using Key)
Administrator Menu Screen (With Vehicle Startup Using Pin Code Via Keypad)
Mask Menu
Analyzer
Tuning
Option Set
Matching
Others Menu
-TROUBLESHOOTING
Connector Check
Wire Harness And Connectors Inspection Procedure
Insulation Check Procedure
Motor Winding Check Procedure
Temperature Sensor Check Procedure
Can-Bus Check Procedure
Diagnostic Codes List
When An Error Code Is Displayed
-ENGINE
Sensor
Pump Motor
-DRIVE UNIT & FRONT AXLE
General
Disassembly-Assembly
Maintenance
-REAR AXLE
Rear Axle Unit – 3 Wheel Version
Rear Axle Unit – 4 Wheel Version
Rear Axle Hub – Cast Articulated Joint
Rear Axle Cylinder
Wheels
-HYDRAULIC STEERING
Scraper
Steering Column
TFD Sensor – 3 Wheel Version
Orbitrol – 4 Wheel Version
Inspection And Adjustment Of Maximum Pressure
Priority Valve – 4 Wheel Version
-BRAKE
General
Service Brake Pedal
Parking Brake
-FRAME
Components
Operator’s Seat
Battery Cover Unit
Overhead Guard
-MATERIAL HANDLING SYSTEM
Hydraulic Circuit – 3 Wheel Version
Hydraulic Circuit – 4 Wheel Version
Oil Filter
Lifting Load Down Test
Natural Forward Tilting Test
Oil Leak Test
-MASTS
Mast
Fork Carriage Assembly And Mast Removal
Mast Group (With Fork Carriage)
Mast Assembly
Mast Group
FW Mast Group
FSW Mast Group
Fork Carriage (
Replacing The Fork Carriage Guide Shoes
Mast Adjustment
Standard For Selecting An Oversize Roller
Mast Roller
Fork Carriage
Sideshift Fork Carriage
Replacing The Fork Carriage Guide Shoes
Mast Adjustment
Chains
Fork
Adjusting The Adjusting Rings On The Lift Cylinder Rod Ftp Avoid Irregular Lifting)
-CYLINDERS
Lifting Cylinders
Tilting Cylinders
-OIL PUMP
Scraper
Components
Disassembly-Inspection-Reassembly
Test Method
-DISTRIBUTOR
Hydraulic Diagram
Components
Specifications
Disassembly-Assembly
Disassembly-Inspection-Reassembly
Maximum Pressure Adjustment
Manual Lowering Valve
-SAS FUNCTION
General
For Repair Work
Hand Grip Position Correction Valve
Oscillation Lock Cylinder
-MAIN OPTIONS
Dc/Dc Converters
Rear Compartment Fuses
Fuses Under Dashboard
Height Selector
I-Site
Flash – Rotating Lamp
Work Spotlights
Combined Lights
Heater – Heated Rear Window – Radio – Wind-Screen Wiper – Courtesy Light
Multifunction Joystick
-APPENDIX
Components
Main Harness
Wiring Diagram – 3 Wheel Version
Wiring Diagram – 4 Wheel Version
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