Factory Service Repair Manual For Terex PT-100 Rubber Track Loader. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 94
Bookmarks: Yes
Searchable: Yes
Hydraulic Diagrams: Yes
Model
Terex
PT-100 FORESTRY
Contents
- – Product Safety
Chapter Overview
Basic Precautions
Safety Labels…
Personal Protective Equipment
Entering and Exiting
Lifting
Hot Fluids and Components
Corrosion Inhibitor
Batteries
Pressurized Items
Repair
Attachments
Machine Labels and Decals
Product ID Number
Safety Label Examples - – Technical Specifications
Specifications
Engine
Transmission
Drive Motors
Control Handles
Auxiliary Pump
Loader Valve
Cooler
Critical Torque Specifications - – Circuit Diagrams
Chapter Overview
Hydraulic Charge Circuit
Hydraulic Auxiliary Circuit
Hydraulic Drive Circuit
Lift Arm Control Valve
Hyd Pilot Gen Block
Electrical Attachment Outlet - – Machine Controls and Instrumentation
Chapter Overview
Machine Controls
Loader Control
Drive Control
Throttle
Instrumentation
Switches - – Operator Enclosure Disassembly
and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Operator Enclosure Disassembly and Assembly
Procedures
Gauge Panel Removal and Installation
Gauge Panel Removal
Gauge Panel Installation
Ignition Switch Removal and Installation
Ignition Switch Removal
Ignition Switch Installation
Gauge Removal and Installation
Gauge Removal
Gauge Installation
Head light Removal and Installation
Head Light Removal
Head light Installation - – Fuel Tank Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Disassembly and Assembly Procedures
Fuel Sending Unit Removal & Installation
Fuel Sending Unit Removal
Fuel Sending unit Installation
Fuel Tank Removal
Fuel Tank Installation - – Radiator/Oil Cooler Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Radiator/Oil Cooler Disassembly and Assembly
Procedures
Fan Guard Removal and Installation
Fan Guard Removal
Fan Guard Installation
Fan Removal
Fan Installation
Radiator/Cooler Removal
Radiator/Cooler Installation
Reversible Fan Compressor and Control Box
Removal…
Reversible Fan Compressor and Control Box
Installation… - – Loader/Transmission Controls Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Loader/Transmission Controls Disassembly and
Assembly Procedures
Joystick Removal and Installation
Joystick Removal
Joystick Installation
Loader Float Magnet Removal and Installation
Loader Float Magnet Removal
Loader Float Magnet Installation
Rubber Track Loader
Table of Contents - – Hydrostatic & Aux Pump Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Hydrostatic & Hydraulic Pump Disassembly
and Assembly Procedures
Charge Pump Removal
Auxiliary Pump Removal
Auxiliary Pump Installation
Tandem Pump Removal
Tandem Pump Installation
Hydraulic Reservoir Clean out - – Undercarriage Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Undercarriage Disassembly and Assembly
Procedures
Sprocket Removal and installation
Sprocket Removal
Sprocket Installation
Drive Motor Removal
Drive Motor Installation
Wheel Replacement
Wheel Installation…
Wheel Keeper Plates… - – Maintenance
Chapter Overview
Personal Safety
Air Cleaner
Grease Fittings
Undercarriages
Track Tension
Drive Sprocket Rollers
TiltUp Canopy
Jacking Procedure
Lift Arm Brace
Track Removal
Track Installation
Engine Oil & Filter
Engine Oil Specifications
Engine Oil Level Check
Hydraulic Fluid & Filter
Fuel Filter
Case Drain Filter
Hydraulic Reservoir (Cleanout)
Water Separator
Fuse Panel
Drive Belt Tension Check
Drive Belt Tension Adjustment
Drive Belt Removal
Drive Belt Installation
Radiator/Oil Cooler Cleaning
Chassis & Engine Cleaning
Extreme Conditions
Cooler Air Flow Test
Cab Filtration
Fan Cleaning
Maintenance Schedule - – Lubricant & Fuel Specifications
Specifications - – Troubleshooting
Chapter Overview
Personal Safety
Machine Preparation
Preliminary Checkout
Visual Inspection
Troubleshooting Scenarios - – Hydraulic Pressure (Check & Adjustment)
Chapter Overview
Personal Safety
Charge Pressure Check & Adjustment
Auxiliary Pressure Check & Adjustment
High Flow Troubleshooting
Low Flow Troubleshooting
Lift Arm Pressure Check
Drive Pressure Check & Troubleshooting
PosiPower Pressure Check & Adjustment - – Hydraulic Cylinder & Loader Valve
Chapter Overview
Personal Safety
Disassembly & Assembly
Hydraulic Cylinder Disassembly
Hydraulic Cylinder Assembly
Loader Valve Disassembly
Loader Valve Assembly
What you get
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