Factory Service Repair Manual For Same Same 90 100 110 130 150 170 Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 583
Bookmarks: Yes
Searchable: Yes
Number:
Wiring Diagrams: No
Hydraulic Diagrams: No
Model
Same 90, 100, 110, 130, 150, 170
Contents
- -GENERAL
Methods Of Tightening Nuts And Bolts
Method Of Tightening
Type Of Tightening - -ENGINE UNIT
GENERAL FEATURES
REMOVAL AND INSTALLATION
Preliminary Operations
Disconnecting The Electric Cables T
Detaching The Supercharging, Fuel,Lubrication, Hydro steering And Brake Systems
Removing The Front Axle
Removing The Engine
DISASSEMBLY
Preliminary operations
Tappets, rocker arms, and injectors
Air duct – cooling fan
Heads and cylinders
Pistons, piston pins, and piston rings
Crankshaft rear oil seal flange
Injection and fuel supply pumps
Crankshaft hub
Injection regulator unit case
Regulator – camshaft
Oil sump
Lubrication system internal to sump
Counter-rotating weights
Connecting rods and half big end bearing
Main bearing support and crankshaft
Injection pump control rod
Oil vapour breather
Lubrication duct plugs
Rod guide bushes
CHECKS AND VERIFICATIONS
HEADS, VALVES, AND ROCKER ARMS
Cleaning the heads #
Valve guides
Replacement of valve guides
Valves guides
Valves
Valve seats
Grinding the valve seats
Replacing the valve seats
Valve springs
Rods and rocker arms
Rocker arms
CYLINDERS
Cleaning
Checking the cylinders
PISTONS, PISTON PIN, AND PISTON RINGS
Cleaning
Checking the pistons
Checking piston pin and its seat in the piston
Checking the backlash between piston rings and seats on piston
Checking the backlash between piston ring ends
CONNECTING RODS – HALF BIG END BEARINGS AND BUSHES
Checking the connecting rod small and bushes
Checking the parallelism between connecting rod axes
Checking the connecting rod small end
Checking the half – bearings
Checking the connecting rods weight
CAMSHAFT
Checking The Camshaft
Checking And Replacing Camshaft Bushes Mounted On Engine Block
Checking The Camshaft Gear
CRANKSHAFT, HALFMAIN BEARINGS, AND MAIN BEARING SUPPORTS
Cleaning
Checking The Crankshaft
Checking Ovalization And Taper Of Crankshaft Pins
Cleaning Crankshaft Inner Ducts
Checking The Counter Weights
Checking Camshaft Gear And Oil Sump
Checking The Counter Rocker Gear
Checking The Main Bearings Diameter
Checking The Half Main Bearings
REASSEMBLY
COMPONENTS OF ENGINE BLOCK
Oil Vapour Breather
Oil Duct Plugs
Checking The Rocker
Union Securing Oil Pressure Switch
Oil – To – Turbocharger Delivery Union
Camshaft Lubrication Duct Cover
Piston Cooling Oil Spray Nozzles
Rod Guide Bushes
Injection Pumps Control Rod
Oil Filter Union
Main Bearings And Crankshaft
Injection Regulator Case Rear Cover
Camshaft
Checking The Crankshaft End Float
Connecting Rods – Half Big End Bearings And Pistons
Cylinders
Checking Piston Recess With Respect To Cylinder Upper Plane
Heads
Timing The Injection Pumps
Adjusting The Timing System
Regulator And Regulator Case Cover
Crankshaft Pulley Hub
Rocker Arms/
Injection Pumps
Rear Flanges
Connecting The Engine Stop Tie Rod
Adjusting The Intake – Exhaust Valves
Injectors
Installing And Timing The Counterrotating Weights
Internal Lubrication System
External Components
Air Duct
Support Bracket – Accelerator Control Rod
Oil Filter – Engine Flywheel
INSTALLATION
CHECK AND ADJUSTMENTS
Checking The Engine RPM
Adjusting Accelerator Control
Manual Checking And Registration Of Accelerator Sensitivity
Adjusting The Injection Pump Control Rod
Checking On Injection Pump Control Rod
Adjusting The Extra Fuel Device
Motor Compressor Check
TECHNICAL DATA AND SPECIFICATIONS
Technical Features
Checks And Adjustments
Tightening Torques
General Specifications
SPECIAL TOOLS
TROUBLESHOOTING AND CORRECTIONS - -ENGINE LUBRICATION SYSTEM
ENGINE LUBRICATION SYSTEM
GENERAL FEATURES
OIL PUMP
Removal
Disassembly
Checks And Verifications
Reassembly
Installation
ENGINE OIL FILTER
Replacement
PRESSURE RELIEF VALVE
Removal
Checks and verifications
Installation
OIL RADIATOR
Removal And Installation
Cleaning
Checking The Lubrication System Pressure
TECHNICAL DATA AND SPECIFICATIONS
Technical Features
Checks And Adjustments
Tightening Torques
General Specifications
Fluids And Lubricants
SPECIAL TOOLS
TROUBLESHOOTING AND CORRECTIVE ACTION - -FUEL SYSTEM
GENERAL FEATURES
AIR PRE-CLEANER
Removal And Installation
Cleaning And Checks
DRY AIR CLEANER
Disassembly
Cleaning And Checks
Reassembly
FILTER UNIT
Removal And Installation
PIPING
Removal
Checks And Verifications
Installation
TANKS
Removal
Checks And Verifications
Tank
Hoses
Pipes
Float
Installation
FUEL PRE-FILTER
Disassembly And Reassembly
Cleaning And Inspections
Water Drain
FUEL SUPPLY PUMP
Removal And Installation
Disassembly And Reassembly
FUEL FILTERS
Removal And Installation
Filtering Cartridge Replacement
Water Drain
INJECTIONS PUMPS
Removal And Installation
INJECTORS
Removal
Disassembly
Cleaning And Checks
Injector Calibration
Spray Nozzle Tightness Check
Spray Nozzle Efficiency Check
Reassembly
Installation
EXHAUST SYSTEM
Removal And Installation
Checks And Verifications
FUEL SYSTEM BLEEDING
CHECKS AND ADJUSTMENTS
Accelerator Control Adjustment
Hand Accelerator Lever Sensitivity
Extra-Fuel Device Adjustment
Injection Pumps Controls Rod Travel Check
Injection Pumps Control Rod Adjustment1
Engine Compression Check
TECHNICAL DATA AND SPECIFICATIONS
Technical Data
Checks And Adjustments
Tightening Torques
General Specifications
SPECIAL TOOLS
TROUBLESHOOTING AND CORRECTIONS - -OVERFUELLING
GENERAL FEATURES
CHECKS WITH THE PARTS MOUNTED ON THE TRACTOR
Overfuelling Pressure Checks
TURBOCOMPRESSOR AND EXHAUST MANIFOLD
Removal
Turbocompressor Work Bench Check
Radial Rotor Play Check
Rotor Axle Play Check
Dismounting
Checks And Controls
General Controls
Rotor Accentricity
Dimensional Checks
Remounting 1
Reassembly Of The Turbocompressor And Exhaust Manifolds
TECHNICAL DATA AND SPECIFICATIONS
Technical Data
Checks And Adjustments
Tightening Torques
General Prescriptions
SPECIAL TOOLS
TROUBLESHOOTING AND CORRECTIVE ACTION - -GEARBOX CLUTCH
GENERAL FEATURES
CLUTCH PEDAL
Removal
Checks And Verifications
Installation
Adjustments
CLUTCH MASTER CYLINDER
Removal
Disassembly
Checks And Verifications
Reassembly
Installation
CLUTCH OPERATING CYLINDER
Removal
Disassembly
Checks And Verifications
Reassembly
Installation
HYDRAULIC SYSTEM PIPING
Checks And Verifications
Removals And Installations
HYDRAULIC SYSTEM BLEEDING
CLUTCH
Disassembly
Checks And Verifications
Flywheel
Pressure Plate
Clutch Disk
Fork, Sliding Sleeve, And Thrust Bearing
Reassembly
TECHNICAL DATA AND SPECIFICATIONS
Technical Features
Checks And Adjustments
General Specifications
SPECIAL TOOLS
TROUBLESHOOTING AND CORRECTIONS - -GEARBOX
GENERAL FEATURES
PRELIMINARY OPERATIONS
Rear Gearbox Pump Cover Removal
Removal Of Axle Shaft Side Support
Engine Gearbox Separation
Removal And Reattachment Of Back And Front Gearbox
EXTERNAL GEARS
Dismounting
Checks And Controls
Remounting
FRONT GEARBOX
Rods And Forks
Dismounting
Checks And Controls
Remounting
Testing
Shafts And Gearing
Dismounting
Preliminary Operations
Gearbox With Mini Reduction Gear And Reversal
Gearbox With Super Reduction Gear And Reversal
Standard Gearbox
Checks And Controls
Remounting
Preliminary Operations
Gearbox With Mini Reduction Gear And Reversal
Gearbox Counter Shaft
Super Reduction And Reversal Gearbox
Reversal Shaft
Standard Gearbox
Final Operations
Checks And Adjustments
Play Adjustment Of The Gearbox
Main And Counter Shaft Bearings
Play Adjustment Of Clutch Shaft
Epicyclic Reduction Gear With Super Reduction Play Adjustment
REAR GEARBOX
Epicyclic Reduction Gear
Dismounting
Checks And Controls
Remounting
Testing
Clutch PT
Dismounting
Checks And Controls
Remounting
Remounting
Adjustments
Shaft PTO For Front Traction
Dismounting
Checks And Controls
Remounting
Crown Gear And Pinion
Dismounting
Checks And Controls
Remounting
Adjustment
Differential Blocking System
TECHNICAL DATA AND SPECIFICATIONS
Technical Data
Checks And Controls
Tightening Torques
General Prescriptions
TROUBLESHOOTING AND CORRECTIVE ACTION
SPECIAL TOOLS - -GEARBOX LUBRICATION SYSTEM
OIL PUMP
Removal
Installation
OIL FILTERS
Replacement
Pressure Relief Valve
Replacement
OIL RADIATOR
Removal And Installation
Cleaning
TECHNICAL DATA AND SPECIFICATIONS
Technical Details
General Specifications
SPECIAL TOOLS - -CLUTCH P.T.O.
GENERAL FEATURES
CLUTCH CONTROL LEVER
Removal
Checks And Verifications
Installation
Adjustment
CLUTCH
Removal
Disassembly
(Clutch VALEO)
(Clutch SAME)
Checks And Verifications
(Clutch VALEO)
Reassembly
(Clutch SAME)
Installation
Adjustments
Play Adjustment Between The Starter Piston And The Band Brake
Clutch Operating+Pressure Check
Adjustment Of Play Between The Manifold And The Clutch Body
Adjustment Of The Distributor Piston Position
HYDRAULIC PUMP
Removal
Disassembly
Checks And Verifications
Reassembly
Installation
TECHNICAL DATA AND SPECIFICATIONS
Technical data
Checks And Adjustments
General Prescriptions
SPECIAL TOOLS
TROUBLESHOOTING AND CORRECTIVE ACTION - -FRONT AXLE
GENERAL FEATURES
FRONT AXLE ASSEMBLY
Removal
Checks And Verifications
Installation
POWER STEERING
Removal
Disassembly, Checks And Verifications,Reassembly
Installation
STEERING TIE RODS
Removal
Checks And Verifications
Installation
STEERING CENTRE LEVER
Removal And Installation
Checks And Verifications
WHEEL HUB
Disassembly And Reassembly
Checks And Verifications
WHEEL SHAFT
Disassembly And Reassembly
Checks And Verifications
TRACK VARIATION
TOE- IN CHECK
END – FLOAT ADJUSTMENT
TECHNICAL DATA AND SPECIFICATIONS
Technical Data
Checks And Adjustments
Tightening Torques
General Specifications
TROUBLESHOOTING AND CORRECTIONS - -FRONT DRIVING AXLE
GENERAL FEATURES
FRONT DRIVING AXLE ASSEMBLY
Removal And Installation
ROCKING MOUNTINGS
Removal And Installation
Checks And Verifications
HUB
Disassembly
Checks And Verifications
Pins
Bearings
Fork And Axle Body
Axle Shafts
Reassembly
Fork Bearings Preload Adjustment
EPICYCLIC REDUCTION GEAR
Disassembly
Checks And Verifications
Pins And Gears
Bearings
Reassembly
CROWN WHEEL AND PINION
Disassembly
Checks And Verifications
Flange Supporting Differential
Crown Wheel And Pinion
Differential Casing
Reassembly
Pinion Crown Wheel Position Adjustment
DIFFERENTIAL LOCK SYSTEM
General Features
Disassembly
Checks And Verifications
Reassembly And Adjustment
TOE-IN CHECK
STEERING ANGLE ADJUSTMENT
TECHNICAL DATA AND SPECIFICATIONS
Technical Data
Checks And Adjustments
Tightening Torques
General Prescriptions
SPECIAL TOOLS
TROUBLESHOOTING AND CORRECTIONS - -BACK AXLE
GENERAL FEATURES
REMOVAL
DISMOUNTING
CHECKS AND VERIFICATIONS
Gear Teeth And Grooves
Bearings
Bell Axle Shaft Support
REASSEMBLY
INSTALLATION
Spring Load Adjustment Of Tapered Roller Bearing
Adjustment Of The Axle Shaft Ball Bearing Positions
Track Variation
TECHNICAL DATA AND SPECIFICATIONS
Tightening Torques
General Prescriptions
SPECIAL TOOLS
TROUBLESHOOTING AND CORRECTIVE ACTION - -BRAKES
GENERAL FEATURES
SERVICE BRAKES
Pedal Assembly
Removal
Check And Verifications
Installation
BRAKE MASTER CYLINDER
Removal
Disassembly
Checks and verifications
Reassembly
Installation
BRAKES HYDRAULIC SYSTEM PIPING
Checks And Verifications
Removals And Installations
FRONT BRAKES
Disassembly
Checks And Verifications
Reassembly
REAR BRAKES
Disassembly
Checks And Verifications
Reassembly
HYDRAULIC SYSTEM BLEEDING
PARKING BRAKE
Control lever
Removal
Disassembly
Checks and verifications
Reassembly
Installation
Brake Unit
Disassembly
Checks And Verifications
Reassembly
DISTRIBUTOR FOR TRAILER HYDRAULIC BRAKING
Removal
Installation
TECHNICAL DATA AND SPECIFICATIONS
Technical Features
Check And Adjustments
Tightening Torques
General Specifications
TROUBLESHOOTING AND CORRECTIONS - -WHEELS AND TYRES
CHECK OF TYRE CONDITION
Excessive Wear
DISMOUNTING AND REMOUNTING WHEELS - -HYDROSTATIC STEERING
GENERAL FEATURES
STEERING WHEEL AND STEERING COLUMN
Removal
Disassembly
Checks And Controls
Remounting
Reassembly
DISTRIBUTOR
Removal
Dismounting
Cleaning Checks And Controls
Remounting
Axial Play Adjustment
Reassembly
POWER STEERING HOUSING
Double Effect ForWheel/Drive Tractor
Removal
Dismounting
Checks And Controls
Remounting
Reassembly
Single Effect ForWheel/Drive Tractor
Removal
Dismounting
Checks And Controls
Remounting
Reassembly
OIL TANK
Removal
Dismounting
Checks And Controls
Remounting
Reassembly
PIPING
Checks And Controls
Flexible Pipes
Rigid Pipes
Unions
Replacement
Pipes Leading Out Of The Distributor
Pipes Entering And Coming Out Of The Pump
RESOUNDER
Replacement
OIL PUMP
Removal
Dismounting
Checks And Controls
Remounting
Installation
COMPLETE HYDRAULIC CIRCUIT
Safety Valve Calibration Check
Removal Of Air
Oil Removal
TECHNICAL DATA AND
SPECIFICATIONS
Technical Data
Controls And Adjustments
Tightening Torques
General Prescriptions
Lubricants
SPECIAL TOOLS
TROUBLESHOOTING AND CORRECTIVE ACTION - -COMPLETE CABINE
COMPLETE CABINE
Dismounting /
Preliminary Operation
Gear Engagement Lever
Locking Leverage Differential And PTO
Double Traction Engagement Leverage And Parking Brake
Auxiliary Distributor Tie Rod And Hydraulic Hoister Tie Rod
Electrical Connection
Hydrostatic Steering Circuit Pipe
Cab Removal
Installation
CAB ROOF AND INSIDE ROOF TRIM
Cab Roof
Removal And Installation
Sun Roof
Removal And Installation
Inside Roof Trim
Removal And Installation
DOOR
Complete Door
Removal And Installation
Lock And Handle
Removal And Installation
Glass And Gasket
Removal
Installation
WINDOWS
Side Windows
Removal And Installation
Rear Window
Removal And Installation
FIXED GLASS AND GASKET
Front Glass
Removal
Installation
Rear Glass
Removal
Installation
DASHBOARD
Instrument Panel
Removal And Installation
Instruction Panel
Removal And Installation
SEATS
Sable Seat
Removal And Installation
Dismounting
Checks And Controls
Remounting
Grammerseat
Removal And Installation
Removal
Checks And Controls
Remounting
Bostom Seat
Removal And Installation
Dismounting
Checks And Controls
Remounting
INSIDE TRIM
Removal
Post, Sill And Cross Trim
Left Wheel House Trim
Right Wheelhouse Trim
Floor Trim
Installation
FINISHING PROFILE AND EXTERNAL ACCESSORIES
Finishing Profile
Removal And Installation
External Accessories
Removal And Installation
HOODS
Upper Hood
Removal And Installation
Hood Position Adjustment
Dashboard Frame
Side Hoods
MUDGUARDS
Rear Mudguard
Removal And Installation
Front Mudguards
Removal And Installation
TECHNICAL DATA AND SPECIFICATIONS
General Specifications - -LIFTING GROUP
GENERAL FEATURES
Description
Distributor Functional Diagram
Lifting Phase
Neutral Phase
Lowering Phase
OIL FILTER
Replacement
OIL PUMP
RESOUNDER
Replacement
LIFTING HOUSE
Removal
Dismounting
Cover
Lifting Control Arms
Distributor
Cylinder And Piston
Distributor Control Lever
Secondary Distributor Removal
Checks And Adjustments
Remounting
Reassembly
DISTRIBUTOR
Removal
Assembled Distributor Checks
Dismounting
Distributor Control Lever
Distributor Body
Rear Body
Front Body
Checks And Adjustments
Remounting
Reassembly
LIFTING MECHANISM
Removal
Checks And Controls
Reassembly
SENSITIVE MACHINE MEMBERS
Removal
Dismounting
Checks And Controls
Remounting
Reassembly
SECONDARY HYDRAULIC
CYLINDER
Removal
Dismounting
Checks And Controls
Remounting
Reassembly
LIFTING CONTROL LEVER
Removal
Levers Inside Of The Cabin
Support Levers
Co+Axial Shaft
Reassembly
PIPING
Checks And Controls
Replacement
CHECKS AND ADJUSTMENTS
Adjustment Of The Position Control
External Controls Of The Lifting Housing
Lifting Housing Inside Controls
Checking Of The Strain Command
Checking Of The Lifting Sensitivity
Checking And Adjustment Of Maximum Operation Pressure
Control Of The Working Pressure
TECHNICAL DATA AND SPECIFICATIONS
Technical Data
Control And Adjustments
Tightening Torques
General Prescriptions
SPECIAL TOOLS
TROUBLE SHOOTING AND CORRECTIONS - -SUPPLEMENTARY HYDRAULIC CIRCUIT
GENERAL FEATURES
Description
Working Diagrams
Neutral Phase
Working Phase
OIL FILTER
OIL PUMP
SAFETY VALVE
Checks And Adjustment Of Maximum Operating Pressure
Disassembly And Reassembly
Disassembly
Checks And Verifications
Reassembly
DISTRIBUTORS
Disassembly
Simple/Double Effect Distributor
Disassembly
Checks And Verifications
Reassembly
Simple/Double Effect Distributor With Automatic Centering (Kick-Out Effect)
Dismounting
Checks And Verifications
Reassembly
Checks And Adjustment Of The Automatic Centering Pressure Calibration Device
Double Effect Distributor With Float Position
Disassembly
Checks And Verifications
Reassembly
Installation
Transformation Of Distributor From Double To Single Effect
DISTRIBUTOR CONTROL LEVER
Disassembly
Reassembly
Control Rod Length Adjustment
PIPES AND FITTINGS
Checks And Verifications
Replacement
WORKING PRESSURE CHECK OF THE IMPLEMENT
TECHNICAL DATA AND SPECIFICATIONS
Technical Data
Checks And Adjustments
Tightening Torques
General Specifications
SPECIAL TOOLS
TROUBLESHOOTING AND CORRECTIONS - -ELECTRICAL LIGHTING
HEADLIGHTS
Front Headlights
Removal And Installation
Bulb Replacing
Rear Headlamps
Removal And Installation
Bulb Replacing
SIDE LIGHT GROUP
Removal And Installation
Bulb Replacing
FRONT HEADLIGHTS
Removal And Installation
Disassembly And Reassembly
Bulb Replacing
REAR LIGHTING GROUP
Removal And Installation
Bulb Replacing
NUMBER PLATE LIGHT
Removal, Bulb Replacing, Installation
INTERNAL LIGHTING
Cabin Roof Light
Removal And Installation
Bulb Replacing
WINDSCREEN WIPERS
Removal And Installation
WINDSCREEN WASHER
Removal And Installation
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