Factory Service Repair Manual For Same Same Silver 110 130 Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 584
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Same Silver 110, 130
Contents
- -GENERAL INFORMATION
SAFETY RULES
General Information
Starting
Operation
Stopping
MAINTENANCE
General Information
Engine
Electrical System
Hydraulic System
Tyres And Wheels
Recognise The Safety Warnings
Understand The Safety Terms
Protecting The Environment
Follow The Safety Rules
Prepare For Emergencies
Wear Protective Clothing
Protect Yourself Against Noise
Inspect The Tractor
Use The Handholds And Steps
Adjust The Driver’S Seat
Fasten The Seat Belts
Only Operate The Tractor From The Driver’S Seat
Never Carry Passengers On The Tractor
Avoid Accidents When Reversing
Avoid Accidents Caused By Movement Of The Tractor
CARRY OUT MAINTENANCE IN SAFE CONDITIONS
Warn Others That Maintenance Work Is In Progress
Keep Well Clear Of Moving Parts
Protect Yourself From Flying Splinters
Dispose Of All Waste In An Appropriate Manner
Work In A Clean Area
Ensure The Work Area Is Well Illuminated
Wash The Tractor Regularly
Avoid Acid Burns
Starting The Engine Using Auxiliary Batteries
Avoid Battery Explosions
Avoid Burns
Keep The Tractor Clean
Be Careful Of Fluids Under Pressure
Avoid The Danger Of Bursting Tyres
Handle Fluids Safely – Prevent Fires
Prevent Fires
Evacuation In Case Of Fire
Exhaust Gas
Use The Proper Tools
Do Not Apply Heat Near Pressurised Pipes
Do Not Heat Pipes Containing Inflammable Fluids
Remove Paint Before Welding Or Heating Parts
TIGHTENING TORQUES
Part
Tightening Torques (In Nm) For Bolts, Nuts And Studs
Lubricants Chart
List Of Tools
List Of Bulbs - -CHARACTERISTICS AND DATA
DIMENSIONS AND WEIGHTS
TECHNICAL DATA
Clutch
Gearbox
Rear Pto
Front Pto
Ground Speed Pto
Front Axle
Brakes
Steering
Hydraulic Rear Lift
Front Lift
Cab And Electrical System
SPEEDS
18+18 Gearbox – Speeds In Km/H With 520/70R38 Tyres
24+24 Gearbox— Speeds In Km/H With 520/70R38 Tyres
24+12 Gearbox — Speeds In Km/H With 520/70R38 Tyres
36+18 Gearbox— Speeds In Km/H With 520/70R38 Tyres
48+24 Gearbox— Speed In Km/H With 520/70R38 Tyres
72+72 Hml Gearbox- Speeds In Km/H With 520/70R38 Tyres
Tractor And Implement Combination
Rear Implement And Front And/Or Rear Implement Combinations
Mounted Front Implement - -ENGINE
ENGINE REMOVAL
REFITTING THE ENGINE
Final Operations - -CLUTCH
REMOVAL OF THE CLUTCH
Separation Of The Tractor Between The Engine Flange And Intermediate Transmission Casing
DISASSEMBLY OF THE CLUTCH
Cab Side
Engine Side
CLUTCH OVERHAUL
Checks
CLUTCH ASSEMBLY
Engine Side
Cab Side
REFITTING THE CLUTCH
Re-Attachment Of The Engine Flange To The Intermediate Transmission Casing
Bleeding The Hydraulic Clutch System - -GEARBOX
REMOVAL OF GEARBOX FROM REAR TRANSMISSION CASING
Disassembly Of The Super-Reduction
Removal Of The Lift Oil Filters
GEARBOX DISASSEMBLY
Removal Of The Fast Range Gears And Shuttle From The Gearbox/Rear Transmission Casing Flange
REFITTING THE GEARBOX
Refitting The Fast And Shuttle Gears On The Gearbox/Rear Transmission Casing Flange
Calculation Of The Shim Thickness For End Float Adjustment Of The Reduction Gear Shaft
Assembly Of Gearbox To Rear Transmission Casing 20
Refitting The Lift Oil Filters
Primary Shaft End Float Adjustment
Assembly Of The Super-Reduction Unit
Adjustment Of The Hml Unit End Float
OVERHAUL OF THE HML UNIT
Disassembly
Assembly
Gearbox/Transmission Diagram
Gearbox Detail
Hml Clutches Detail
Hml Control Valve Diagrams
Components Of The “L” And “Sr” Reduction Control
“L” And “Sr” Reduction Control Diagram (1)
Components Of The Shuttle Control (1)
Components Of The 1St -2Nd Speed Control (2)
SHUTTLE (1) AND 1ST -2ND SPEED (2) CONTROL DIAGRAM
Components Of The 3Rd -4Th Speed Control
3Rd -4Th Speed Control Diagram
Components Of The Shuttle Control
Componentsof The Gear Control
Shuttle And Gear Control Diagram46
Components Of The Min-Reduction Control (1)
Components Of The 5Th -6Th Speed Control (2)
Mini-Reduction (1) And 5Th -6Th Speed (2)Control Diagram
Components Of The “V” And “N” Reduction Control
“V” And “N” Reduction Control Diagram - -REAR TRANSMISSION
DISASSEMBLY OF THE REAR TRANSMISSION CASING
Checks And Adjustments
Checking The Play Between The 4Wd Clutch Plates
ASSEMBLY OF THE REAR TRANSMISSION CASING
Assembly Of The Ground Speed Pto
Assembly Of The Pto
Assembly Of The Parking Disc Brakes
Assembly Of The 4Wd Clutch
ADJUSTMENT AND ASSEMBLY OF THE BEVEL DRIVE
Adjustment Of The Crown Wheel Bearing Preload
Adjustment Of The Pinion Mounting Distance
Adjustment Of The Crown Wheel-Pinion Backlash
REAR DIFFERENTIAL WITH MECHANICAL LOCKING
Diagramme Of Rear Differential With Mechanical Locking
Diagramme Of Rear Differential With Electro-Hydraulic Locking (2-Planet Version)
Rear Differential With Hydraulic Control (4-Planet Version) - -POWER TAKE-OFFS
DISASSEMBLY OF THE POWER-TAKE-OFFS
Disassembly Of The Pto
Removal Of The Pto Clutch
Disassembly Of The Pto
Disassembly Of The Ground Speed Pto
ASSEMBLY OF THE POWER TAKE-OFFS
Assembly Of The Ground Speed Pto
Assembly Of The Pto
Refitting The Pto Clutch
Assembly Of The Economy Pto
CHECKS AND ADJUSTMENTS
Adjustment Of Economy Pto Engagement
Adjustment Of The Pto Selector Rod
Checking The Play Between Clutch Plates In The Hydraulic Pto Clutch - -BRAKES
DISASSEMBLY OF THE FRONT BRAKES
ASSEMBLY OF THE FRONT BRAKES
Bleeding The Front Brake Circuit
DISASSEMBLY OF THE REAR BRAKES
ASSEMBLY OF THE REAR BRAKES
Calculation Of Brake Adjustment Shim Thickness 6
Bleeding The Rear Brake Circuit
“SEPARATE BRAKES” VALVE
Right Pedal Only Depressed (Off)
Left Pedal Only Depressed (Off)
Right Pedal Only Depressed (On)
Left Pedal Depressed Only (On) - -AXLES AND WHEELS
REMOVAL OF THE FRONT AXLE
Preliminary Operations
REFITTING THE FRONT AXLE
Final Operations
REMOVAL OF THE FRONT DIFFERENTIAL
Preliminary Operations
REFITTING THE FRONT DIFFERENTIAL
Final Operations
OVERHAUL OF THE FRONT DIFFERENTIAL
Disassembly
Assembly
Adjustment Of The Bevel Drive
REMOVAL OF FRONT AXLE COMPONENTS
Preliminary Operations
Removal Of The Front Reduction Unit
Disassembly Of The Front Brakes
Disassembly Of The Stub Axle Housing
Removal Of The Front Halfshaft
REFITTING THE FRONT AXLE COMPONENTS
Refitting The Front Halfshaft
Assembly Of The Stub Axle Housing
Adjustment Of The Kingpin Bearing Preload
Assembly Of The Front Brakes
Refitting The Front Reduction Unit
Final Operations
OVERHAUL OF THE FRONT REDUCTION UNIT
Disassembly
Assembly
Shimming The Bearings Of The Reduction Unit
OVERHAUL OF THE CONSTANT VELOCITY JOINTS
Disassembly
Assembly
REMOVAL OF THE REAR REDUCTION UNIT
Disassembly Of The Halfshaft And Planet Carrier
Assembly Of The Halfshaft And Planet Carrier
Adjustment Of The Rear Halfshaft Bearings
REFITTING THE REAR AXLE CASING
EXTENDIBLE HALFSHAFT
Disassembly
Assembly
Adjustment Of The Differential Lock Disc Play
Adjustment Of The Differential Lock
Adjustment Of The Differential Lock Engagement Control
Section Views Of Extendible Halfshaft - -STEERING
DISASSEMBLY OF THE POWER STEERING UNIT
Main Safety Valve
ASSEMBLY OF THE POWER STEERING UNIT
Preliminary Operations
Instructions For O-Ring/Kin-Ring Assembly
Assembly Of The Non-Return Valve
Anti-Cavitation Valves
Main Safety Valve
Checking The Setting Of The Main Safety Valve - -CAB
REMOVAL OF THE CAB
REFITTING THE CAB
Final Operations - -HYDRAULIC SYSTEM
REMOVAL OF LIFT AND COMPONENTS
REFITTING THE LIFT UNIT
OVERHAUL OF THE POWER LIFT
Disassembly
Assembly
OVERHAUL OF HYDRAULIC PUMPS
Disassembly
Checks And Adjustments
Assembly
ELECTRONIC LIFT CONTROL VALVE
Component Positions
Oil Conditions
Control Valve In Lifting Condition
Control Valve In Neutral Condition
Control Valve In Lowering Condition
Hydraulic Schematic
OVERHAUL OF THE MECHANICAL LIFT CONTROL VALVE
Checks With Control Valve Assembled
Disassembly Of The Control Valve
Checks And Adjustments
Assembly
ADJUSTMENT OF THE MECHANICAL LIFT
Adjustment Of Max Lifting
Adjustment Of The Safety Stop
Checking Float Operation
Counterweight Drop Test (With Counterweight Of At LeastKg)
Adjustment Of The Position Control Lever
Adjustment Of The Draft Control Lever
Sensitivity Control
SENSING DEVICES
Dismantling The Electronic Lift Sensing Device
Dismantling The Mechanical Lift Sensing Device
SENSING DEVICE COMPONENTS
Electronic Lift
Mechanical Lift
Front Hydraulic Lift - -ELECTRICAL-ELECTRONIC SYSTEM
General Warnings
General Precautions For Electronic Components
Earthing And Electromagnetic Compatibility
Practical Hints
GENERAL DESCRIPTION OF THE SYSTEM
System Characteristics
Fuse And Relay Box
CAB
Position Of Components In The Cab
Central Instrument Panel (Dashboard)
Right-Hand Instrument Panel – Data Monitor
Calibration Of The Data Monitor
Instrument Operation Test
Electronic Lift
Description Of The Operation Of The Pto Control Unit
Description Of The Operation Of The Hml Electronic Control Unit
Description Of Components
Battery (Maintenance-Free Type)
Bosch Kw Starter Motor
A Alternator With “W”
Starter Switch
Steering Column Switch Unit
Multifunction Control On Armrest
Hand Throttle
Direction Indicators Control Unit
Electronic Governor Control Unit
Hml Control Unit
SBA Control Unit (Option Available Only With Mechanical Rear Lift)
Rear Pto Control Unit
Preheating Control Unit
Glowplug
Check Panel
Engine Oil Pressure Gauge
Battery Voltage Gauge
Coolant Temperature Gauge
Fuel Gauge
30 Km/H Multimeter
40 Km/H Multimeter
Upper Worklights Switch
Lower Worklights Switch
Rear Worklights Switch
Flashing Light Control Switch
Corner Worklights Switch
Rear Screen Wiper Switch
Hazard Warning Lights
Heating Fan Switch
Lift Raise/Lower Switch
Spot Light Switch
4Wd Control Switch (With Latch)
Sealed Switch
Electrical Load On Contacts
Start Enabling Switch (Under Clutch Pedal)
5A Brake Pedals Switch (Sba System)
Diff Lock Control Switch (With Latch)
Sba System Control Switch (With Latch)
Pto Control Switch Rear (With Latch)
Front Pto Control Switch (Without Latch)
Lift Control Switch (On Rear Fender)
Relay 12V — 30A
4-Position Blower Control Knob
Rear Pto Solenoid Valve Solenoid Valve
Diff Lock Solenoid Valve
Hml/4Wd Solenoid Valve
Radar
Pressure Switch – Clogging Sensor For Oil Filter On Delivery Line To Services Sv
Pressure Switch – Oil Filter Clogging Sensor
“Service” Oil Pressure Switch
Pressure Switch – Air Cleaner Clogging Sensor
Engine Coolant Temperature Sensor
Engine Speed Inductive Sensor
Lift Draft Sensor (60Kn)
Lift Position Sensor And Steering Angle Sensor
Accelerator Pedal Potentiometer
Windscreen Wiper Motor
Rear Screen Wiper Motor
Fuel Level Sender
Compressor For R134A
Receiver-Drier For R134A
Outlet Socket (+12V)
BULKHEAD CONNECTORS
KEY TO WIRE COLOURS
DIAGNOSTIC INSTRUMENTS57
List Of Components (Ordered By Component Number)
List Of Components (Ordered By Component Designation)
List Of Components (Ordered By Component Code)
List Of Fuses
List Of Relays
List Of Ground Connections
List Of Wiring Connections
WIRING KEY
Perspective view
Layout diagram
Wiring diagram
FUNCTIONAL CARD KEY
Perspective View
Layout Diagram
Schematic Diagram
LOCATION OF COMPONENTS ON VEHICLE
Table I – Components on rear frame
Table 2 – Components on front frame
Table 3 – Upper cab components
Table 4 – Lower cab components
EXAMPLE (ELECTRICAL WIRING DIAGRAMS AND WIRING)
EXAMPLE OF FUEL LEVEL SYSTEM FAULT
WIRING
1,2 – Battery Wires
3, 4, 5- Front Wiring
6 – Central Wiring
11 – Wiring Under Foot Mat
12 – Rear Wiring
13 – Cab Overhead Wiring
14 – Electronic Governor Wiring For Manipulator
15 – Electronic Governor Wiring
16 -Electronic Lift Wiring “Slh”
17 – Conditioner Wiring
18 – Heater Wire
19 – Trailer Brakes Air Pressure Indicator Wire
20 – Sba Wiring
21 – Potentiometer Wire (Steering Angle Sensor) Sba
22 – Electronic Sba Button Wire
23 – Italia Brakes Wire
24 – Germania Brakes Wire
Board 1 – Starting – Recharge – Pre-Heating
FUNCTIONAL BOARDS
Board 2 – Instruments
Board 3 – Visual Indicators
Board 4 – Interior Roof Lighting – Services
Board 5 – Side/Tail Lights – Dipped Headlights – Full Beam Headlights Horns – Trailer Fitting1
Board 6 – Direction Indicators – Hazard Warning Light – Vehicle Stop
Board 7 – Worklights – Flashing
Board 8 – Windscreen And Rear Screen Wipers
Board 9 – Conditioner – Heater
Board 10 – Electronic Lift Without Sba
Board 10 – Electronic Lift Without Sba
Board 11 – Electronic Lift With Sba
Board 12 – Electronic Lift And Sba Device (control unit)
Board 13 – Electronic governor without manipulator
Board 14 – Electronic governor with manipulator
Board 15 – Perspective SBA device without Electronic lift
Board 16 – PTO device - -TROUBLESHOOTING
ALL ROUND TESTER – CONNECTION AND POWER UP
ENGINE TROUBLESHOOTING WITH THE ALL ROUND TESTER
Presentation screen
Engine test
1 Parameters display
2 Auto programming
3 Test
4 Manual Programming
5 Pedal sensor
6 Actuator
7 Engine rpm reading
8 Self-diagnosis
Engines List -Wheel Constant
APPENDIX 1
ELECTRONIC LIFT DIAGNOSIS WITH THE ALL ROUND TESTER
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