McCormick ZTX230 ZTX260 ZTX280 Repair Manual manuals in PDF

Factory Service Repair Manual For McCormick ZTX Series Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 1019
Bookmarks: Yes
Searchable: Yes
Number: SM 8-12602
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

McCormick
ZTX230
ZTX260
ZTX280

Contents

• General
• Engine
• Fuel
• Electrical
• Steering
• Transmission
• Brakes
• Hydraulics
• Chassis and Mounted Equipment
• Controller Systems

-GENERAL
–SAFETY, GENERAL INFORMATION AND STANDARD TORQUE SPECIFICATIONS
SAFETY
GENERAL INFORMATION
Cleaning
Inspection
Bearings
Needle Bearings
Gears
Oil Seals, O-Rings And Gaskets
Shafts
Service Parts
Lubrication
STANDARD TORQUE DATA FOR NUTS AND BOLTS
Chart 1 (Plain Nuts/Bolts)
Chart 2 (Phosphate Coated Nuts/Bolts)
Chart 3 (Zinc or Cadmium Plated Nuts/Bolts)
–GENERAL SPECIFICATIONS AND TORQUES ZTX Series Tractors
GENERAL SPECIFICATIONS
Lubricants and Capacities
Engine
Fuel
Electrical
-ENGINE
–HOW IT WORKS
Engine Description
Engine electronic Control System
Engine Control Circuit
Fuel Pump Schematic
Fuel Pump Operation
Caps Fuel System
Troubleshooting
Distributor Valve Check
Bleeding the Fuel System
–CUMMINS C TIER
–ENG FAULT CODES
-ELECTRICAL
–HOW IT WORKS
Introduction
What Is Can Bus
Diagram Of Can Bus Layout
Description Of Control Modules
Control Module Location
Description Of New Instrument Cluster
Instrument Panel Functions
Operating The Instrument Panel
Fault Codes
Mccormick Diagnostic Tool
–ELECTRICAL SCHEMATICS
SPECIAL TOOLS
CIRCUIT TESTING
General Information
FUSE LOCATION AND IDENTIFICATION (European Specification Tractors)
FUSE LOCATION AND IDENTIFICATION (American Specification Tractors)
COMPONENT IDENTIFICATION
Hood Components
Engine Components
Instrument Panel Component
Right Hand Console Harness Components
Armrest Components
Rear Fender Components
Cab Components
Cab Roof Panel Components
NEUTRAL START, COLD START, KEY SWITCH, CAB POWER, WATER IN FUEL AND THROTTLE
Starter Circuit
Cold Start Circuit
Hand Throttle Circuit
Foot Throttle Circuit
Accessory Power Relay
Cab Power Relay
Schematic Circuit
IMPLEMENT INTERFACE CONNECTOR, AUXILIARY POWER
CONNECTORS AND BEACON LIGHT
Implement Interface Connector Circuit
Front and Rear Pin Auxiliary Power Connector Circuit
Switched Fender Auxiliary Power Connector Circuit
Beacon Light
Schematic Circuit
HORN, CIGAR LIGHTER AND SEAT
Horn Circuit
Cigar Lighter Circuit
Electric Air Seat Circuit
Schematic Circuit
RADIO AND INTERIOR LIGHT
Radio Circuit
Interior Light Circuit
Schematic Circuit
Schematic Circuit
BRAKE LIGHTS AND AIR TRAILER BRAKE (European Specification Tractors Only)
Brake Light Circuit
Air Trailer Brake Solenoid Circuit
Schematic Circuit
SIDE/TAIL LIGHTS, NUMBER PLATE LIGHTS, RIGHT HAND CONSOLE LIGHT,TURN SIGNAL AND HAZARD
WARNING LIGHTS (European Specification Tractors Only)
Side/Tail Light, Number Plate Light and Right Hand Console Light Circuits
Turn Signal and Hazard Warning Light Circuits
Schematic Circuit
TURN SIGNAL/WARNING LIGHTS (American Specification Tractors Only)
Turn Signal and Warning Light Circuits
Schematic Circuit
GRILLE HEADLIGHTS, CAB MOUNTED HEADLIGHTS AND REAR FOG LIGHTS (European Specification Tractors Only)
Grille Headlights Circuit
Cab Mounted Headlights Circuit
Rear Fog Lights Circuit
Schematic Circuit
TAIL LIGHTS, RIGHT HAND CONSOLE LIGHT AND HEADLIGHTS (American Specification Tractors Only)
Tail Light Circuit
Right Hand Console Light Circuit
Headlights Circuit
Schematic Circuit
WORK LIGHTS (European Specification Tractors Only)
Rear Work Light Circuit
Front Work Light Circuit
Schematic Circuit
WORK LIGHTS (American Specification Tractors Only)
Rear Work Light Circuit
Front Work Light Circuit
Schematic Circuit
MAIN CONNECTORS
AUXILIARY/REMOTE VALVE CONTROLLER
HITCH CONTROLLER
FRONT SUSPENDED AXLE
TRANSMISSION AND CAB (MCC) CONTROLLERS
INSTRUMENT CLUSTER CONTROLLER
AUTOMATIC TEMPERATURE CONTROL
–INSTRUMENT CLUSTER PROGRAMMING
GENERAL INFORMATION
IGNITION ON/RUN MODE
During normal operation
Entering The Programming Mode
Area Function (Menu 1)
Distance Function (Menu 2)
Percentage Wheel Slip (Menu 3)
Fuel Rate (Menu 4)
Fuel Remaining Timer (Menu 5)
Electrical System Voltage (Menu 6)
Cluster Hitch Position Display Calibration (Menu 7)
Transmission Calibration (Menu 8)
Dynamic Calibration (Menu 9)
ACCESSORY MODE
Entering The Programming Mode
Programming MPH or knVh (Menu 1)
Programming Tyre Radius (Menu 2)
Programming the Service Intervals (Menu 3)
Service Reminders (Menu 4)
Programming Implement Width (Menu 5)
Programming the iOLdi Instrument Cluster Hours (Menu 6)
Programming the PTO Constants (ALL PTO options) (Menu 7)
Programming A True Ground Speed Sensor (Radar) Constant (Menu 8)
Programming the Axle Ratio Constant (Menu 9) S
–BATTERY SERVICING AND TESTING
SPECIFICATIONS
SPECIAL TOOLS
SAFETY PROCEDURES
MAINTENANCE
Electrolyte Level
Inspecting and Cleaning the Battery, Cables and Terminals
BATTERY TESTING
Method One – Five Step Battery Test
Method Two – Using Heavy Duty Battery Tester
CHARGING THE BATTERY
PREPARING A DRY CHARGED BATTERY FOR USE
BOOSTER BATTERY CONNECTIONS
-STEERING
–HOW IT WORKS
Introduction
Illustration Of Steering Circuit
Steering Oil Supply And Priority
Steering Valve
Operation In Neutral
Steering Operation
Safety Shock Valves
–STEERING COLUMN AND STEERING HAND PUMP REMOVAL
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
STEERING COLUMN
Removal and Installation
Disassembly and Assembly
STEERING HAND PUMP
Removal
Installation
–REXROTH STEERING HAND PUMP
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
STEERING HAND PUMP (ZTX Series Tractors)
Disassembly
Inspection
Assembly
-TRANSMISSION
–HOW IT WORKS
Introduction
Drive Path Description
Powershift Gearbox Description
Cutaway Illustration Of Powershift Gearbox
Clutch Pack Reference Chart
Clutch Pack Layouts (Powershift Section)
Oil Supply For Powershift Gearbox
Suction Screen
Powershift Box Oil Pump
Diagram Of Powershift Hydraulic Circuit
Main Powershift Filter
Powershift Pressure Maintaining Valve
Clutch Control Circuit
Clutch Pressure Test Points
Lubrication And Cooling
Creep Speed
Rear Axle Description
Park Lock
Crown Wheel And Pinion
Differential Lock
Double Final Drive Reduction Units
Illustration Of Double Reduction Unit
Rear Pto Arrangement
Rear Pto Brake Arrangement
Rear Pto Brake Operation
Rear Pto Engagement
Powershift Transmission Service Procedure Under Warranty
–GUIDELINES FOR SPLITTING THE TRACTOR
Splitting – Powershift/Lntermediate Housing
General
A Preliminary Operations
B Uncoupling
C Coupling
D Final Operations
Splitting – Intermediate Housing/Centre Housing
General
A Preliminary Operations
B Uncoupling
Separating The Powershift From The Intermediate Housing
Splitting The Intermediate And Centre Housings
C Coupling
D Final Operations
Splitting – Pto Housing/ Centre Housing
A Preliminary Operations
B Disassembling
C Reassembling
D Final Operations
–FULL POWERSHIFT TRANSMISSION
Full Powershift Gearbox
General
Characteristics
Service Recommendations
Transmission
Overall View
Front View
Top View
Right-Hand View
Left-Hand View
Bottom View
Diagram Showing The Meshing Of Ag 250 Pinions
Power Transmission – Description
Power Transmission Route
Power Transmission Route F1 Speed (1 St Forward)
Power Transmission Route R4 Speed (4Th Reverse)
Power Transmission Route F14 Speed (14Th Forward)
Power Transmission Route F18 Speed (18Th Forward)
–MFD CLUTCH
Mfd Clutch
General
A Preliminary Operations
B Removing, Refitting The Clutch Assembly And Shaft
C Disassembling, Reassembling And Shimming The Clutch
D Shimming The Shaft
–REAR AXLE
REAR AXLE
Description
A Removing and refitting the trumpet assembly
Removal
Refitting
B Removing and refitting brake plate, crown wheels, spacer and epicyclic reducer gears
Removal
Refitting
C Replacing the cassette seal
D Disassembling and reassembling the planetary gears
Disassembly
Reassemble
E Replacing the axle shaft bearings
Disassembly
Reassemble
F Shimming the axle shaft bearings
G Service tools
REAR AXLE – DIFFERENTIAL
Description
General
A removing and refitting the carriers
Left-hand carrier
Right Hand Carrier
B Removing and refitting the differential unit assembly
Removing the differential unit
Refitting
Final operations
C removing and refitting multi-disc lock
Removal
Reassembly
D removing and refitting planetary gears, sun gears and disassembling and reassembling the crown wheel
Disassembling the crown wheel
Refitting the crown wheel
Refitting planetary gears and sun gears
E Adjusting and checking the multidisc
Disassembly
Pre-adjustment
Checks
F Shimming the differential unit
G Removing and refitting the drive pinion
Removing the drive pinion
Refitting the drive pinion
H Adjusting the position and shimming and drive pinion
Adjusting the drive pinion position
I Service tools
REAR AXLE – BRAKE PISTONS AND SEALS
Description
Exploded view
A Dissassembly
B Reassembly
Positioning of seals
Tests
C Service tools
REAR AXLE – PARK LOCK
Description
Exploded View
A Unlocking the system and positioning the special bolt
B Removing and refitting the sleeve
Removal
Refitting
C Disassembling the control
Disassembly
D Reassembling the control
REAR AXLE – LIFT CYLINDER SUPPORTS
Description
Overall view, Right-hand support
Exploded view
A Cylinder attaching points
B Preliminary operation
C Removing and refitting the shaft
D Disassembling and reassembling the supports
Disassembly
Reassembly
E Final operations
F Service tools
REAR AXLE -CREEPER
Description
Overall View
A Removing and refitting the unit
Removal
Refitting
B Disassembling, reassembling and adjusting the selection mechanism
Disassembly
Refitting
Shimming
Adjustment
C Disassembling and reassembling the epicyclic gear
Disassembly
Reassembly
REAR AXLE – REAR HITCH MECHANISM
A Disassembling and reassembling a lift cylinder
Disassembly
Reassembly
–POWER TAKE-OFF
POWER TAKE-OFF- DESCRIPTION
DRIVING PINIONS – BEARINGS – LAYSHAFT
A Removing and refitting the driving pinion, bearings and layshaft
POWER TAKE-OFF- SHIFTABLE PTO SHAFT
A Disassembling and reasembIng 750 -1000 rpm pinions, fork and bearing
Disassembling pinions and fork
Reassembling the bearing
Reassembling pinions and fork
B Removing, refitting and disasembling reassemWng the rear bearing btock oil seal and shaft bearings
Removing the bearing bock
Disassembling the rear bearing btock oil seal and shaft bearings
Refitting the bearing block
D Long shaft version
POWER TAKE-OFF – 1000 RPM SHAFT
Overall view
Exploded view
A Disassembling and reassemblying 1000 rpm pinion and bearing
B Removng refitting and disassembling, reassembling the rear bearing block, oil seal and shaft bearings
Removing the bearing btock
Disassembling the rear bearing, oil seal and shaft bearings
Refitting the bearing block
D Long shaft version
POWER TAKE-OFF- CLUTCH AND BRAKE
B Removing and refitting the dutch
Refitting
–FRONT AXLE
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
GENERAL INFORMATION
PLANETARY GEAR
Removal and Installation
Disassembly and Assembly
WHEEL HUB
Disassembly
Assembly
AXLE BEAM
Disassembly
Assembly
DIFFERENTIAL SUPPORT
Disassembly
Assembly
DIFFERENTIAL
Disassembly
Assembly
PINION
Disassembly
Assembly
TOE-IN AND STEERING ANGLE
Toe-in adjustment
TOE-IN AND STEERING ANGLE
Steering angle adjustment
–FRONT SUSPENDED AXLE ZTX SERIES TRACTORS 20.49 AXLES
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
GENERAL INFORMATION
PLANETARY GEAR
Removal and Installation
Disassembly and Assembly
WHEEL HUB
Disassembly
Assembly
AXLE BEAM
Disassembly
Assembly
AXLE SENSOR
Disassembly
Assembly
SUSPENSION ARMS
Disassembly
Assembly
DIFFERENTIAL SUPPORT
Disassembly
Assembly
DIFFERENTIAL
Disassembly
Assembly
PINION
Disassembly
Assembly
TOE-IN AND STEERING ANGLE
Toe-in adjustment
TOE-IN AND STEERING ANGLE
Steering angle adjustment
-BRAKES
–HOW IT WORKS
Brake Description
Park Brake Description
Sectional Illustration Of Master Cylinder And Booster Valve
Brake Booster Schematic
–PARKING BRAKE
HANDBRAKE AND CONTROL LINK
General
A Disassembling and reassembling the handbrake unit
Disassembly
Reassembly
B Disassembling, reassembling and adjusting the controls
Disassembly
Reassembly
-HYDRAULICS
–HOW IT WORKS
Introduction
Suction Strainer
Charge Pump
Main Hydraulic Filter
5 Bar Pressure Warning Switch
Main Hydraulic Pump
Cutaway Illustration Of Pfc Axial Piston Pump
Main Distribution Valve Block
Steering And Hydraulic Trailer Brake Priority Valve
Illustration Of Inner Slice Of Distribution Valve Block
17 Bar Priority Valve
Hydraulic Trailer Brake Valve
Illustration Of Outer Slice Of Distribution Valve Block
Schematic Drawing Of Hydraulic Distribution Valve Block
Rear Hitch Operation
Rear Hitch Controls
Illustration Showing Position Of Auxiliary Valves And Hitch Valve
Rear Hitch Neutral Position
Rear Hitch Raise Position
Rear Hitch Lower Position
Shock Valve Operation
Auxiliary Valves Description
Distribution Block
Diagram Of Auxiliary Valves, Hitch Valve And Distribution Block
Pressure Reducing Valve
Electro Hydraulic Spool Valve Description
Drawing Of Auxiliary Valve Slice (Neutral Position)
Valve Operation (Raise)
Valve Operation (Lower)
Valve Operation (Float)
Motor Spool Operation
–HYDRAULICS TROUBLESHOOTING AND SCHEMATICS
Hydraulics – Description
A General
B Principle
C Centre Housing Lubricating Circuit
D Layout Of Components In Ag250 Powershift Transmission
Hydraulics – Hydraulic Tests
A General
B Testing The High Pressure 110 L/Min Circuit
C Testing The Low Pressure 110 L/Min Circuit
D Testing The High Pressure 150 L/Min Circuit
E Testing The Low Pressure 150 L/Min Circuit
F Testing The Low Pressure Hydraulic Functions Of The Powershift Transmission
Hydraulic Schematic
Hydraulic Schematic For Tractors Without Trailer Brake And With Integeral Steering Pressure Relief Valve
Hydraulic Schematic For Tractors With Trailer Brake And Integeral Steering Pressure Relief Valve
Hydraulic Schematic For Tractors Without Trailer Brake And With External Steering Pressure Relief Valve
Hydraulic Schematic For Tractors With Trailer Brake And External Steering Pressure Relief Valve
–RIGHT HAND AND LEFT HAND HYDRAULIC COVERS
HYDRAULICS RIGHT HAND COVER
Genera
Desorption
A Removing and refitting the cover Removal (Fig 10)
Refitting
B Description and operation of the vanable displacement pump
Desorption
Maximum pressure zero flowrate
C Removing and refitting the pump
Preimnary operaton
Removal
Refitting
Final operation
E Removing and refitting Disassembling and
reassemoing the pump bearing
Pretminary operatons
Removal
Refitting
Disassembling the bearing bioct
Assembly
Final operations
HYDRAULICS 150 L/MIN RIGHT HAND COVER
Genera
Desorption
Hydrauic routing
A Removing and refitting the cover
Pretminary operatons
Removing the priority blocks)
Removing the cover
Refitting tie cover
Refitting the priority bioctfs)
Final operations
B Description and operation of the vanable displacement pump
Desorption
loentlfcaton of ports and components (Fig 17)
Wonting position fun capacity
worting positon portal capacity
Maximum pressure zero flowrate
Pressure relief valve
C Removing and refitting the pump
Preim nary operaton
Removal
Refitting
Final operation
D Disassembling, reassempiing and shimming of the idler pinion
Reassembly
Preparation for snimming the idler pinion
Shimming
E Removing and refitting
Disassembling and reassembling the pump bearing block
Preliminary operations
Removal
Refitting
Disassembly
Reassembly
Final operations
HYDRAULICS – LEFT-HAND COVER
General
Description
Identification of channels and ports
A Removing and refitting the cover
Removal
Refitting
B Removing and refitting the booster pump
Preliminary operation
Removal
Refitting
Final operation
C Replacing the pump seals
Preliminary operation
Disassembly
Refitting
Final operation
–HYDRAULIC PRIORITY VALVE BLOCKS
HYDRAULICS – PRIORITY BLOCKS
A General
Tightening torques
A Identification of ports
B Operation of spool valves
Steering priority spool valve
Trailer brake spool valve
HYDRAULICS – PRIORITY BLOCKS WITHOUT TRAILER BRAKING
General
Tightening torques
A Identification of ports
B Operation
1 st priority: Steering
Steering in neutral position:
Steering wheel turned:
2nd priority: 17 bar pressure holding valve
HYDRAULICS – LIFT CONTROL SPOOL VALVE
General
Description
Lift control spool valve with Bosch auxiliary spool valves
A Diagrams
B Removing and refitting the spool valve
C Neutral position
D Raise position
E Lower position
–AUXILLIARY SPOOL VALVES
HYDRAULICS – CLOSED CENTRE
AUXILIARY SPOOL VALVES
General
Description of the components
Operation of the pressure relief valve
A Layout of components and identification of channel and ports
On the auxiliary spool valves (Fig 8 to 10)
B Diagram
C Spool valve assembly
Removal
Splitting the spool valve assembly on the workbench
Assembling the spool valve
Refitting the spool valve assembly
D Assembly procedure
-CLIMATE CONTROL
–HOW IT WORKS
Introduction To Climate Control
Illustration Of Climate Control Panel
Operation Of Climate Control
Table Of Inputs And Outputs
Smart Pressure Switch Operation
Atc Display
Automatic Temperature Control Operation
De-Fog Operation
Climate Control Fault Codes
–PEDAL, LEVER AND SWITCH ADJUSTMENTS
SPECIAL TORQUES
SPECIAL TOOLS
BRAKE PEDAL
Brake Pedal Stop Adjustment
Master Cylinder Rod Adjustment
Brake Pedal Maximum Travel Adjustment
Brake Light Switch Adjustment
CREEP CONTROL CABLE ADJUSTMENT
SHIFTABLE PTO ADJUSTMENT
DROMONE AUTO HITCH ADJUSTMENT (if Equipped)
Cable Adjustment
Lift Rod Adjustment
REMOVING AIR FROM THE BRAKE SYSTEM
GROUND SPEED SENSOR
-CONTROLS
–HOW IT WORKS
Introduction
What Is Can Bus
Diagram Of Can Bus Layout
Description Of Control Modules
Control Module Location
Electronic Draft Control
Functions Of Electronic Draft Control
Electronic Draft Control Components Positions
Electronic Draft Control Tractor Requirements
Electronic Draft Control Operation
Position Control Operation
Draft Control Operation
Ride Control Operation
Slip Control Operation
Auto Mfd Diff Lock & Pto Operation
–AUXILIARY/REMOTE CONTROLLER ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
GENERAL INFORMATION FOR ELECTRONIC AUXILIARY,REMOTE VALVE CONTROL
Auxiliary/Remote Valve Operation
CAN Bus Communication
ERROR CODES GENERAL INFORMATION
Retrieving Instrument Cluster Displayed Active Error Code:
AUXILIARY/REMOTE VALVE MANUAL OPERATION
CIRCUIT TESTING General Information
ERROR CODE TROUBLESHOOTING GUIDE
Auxiliary/Remote Valve Controller Error Codes No Auxiliary/Remote Valve Controller Error (No Power to Auxiliary/Remote Valve Controller)
Controller Error Code 10
Controller Error Code 11
Controller Error Code 12
Controller Error Code 13
Controller Error Code 14
Controller Error Code 15
Controller Error Code 16
Controller Error Code 17
Controller Error Code 20
Controller Error Code 21
Controller Error Code 22
Controller Error Code 23
Controller Error Code 24
Controller Error Code 25
Controller Error Code 26
Controller Error Code 27
Controller Error Code 30
Controller Error Code 31
Controller Error Code 32
Controller Error Code 33
Controller Error Code 34
Controller Error Code 35
Controller Error Code 36
Controller Error Code 37
Controller Error Code 40
Controller Error Code 41
Controller Error Code 42
Controller Error Code 43
Controller Error Code 44
Controller Error Code 45
Controller Error Code 46
Controller Error Code 47
Controller Error Code 50
Controller Error Code 51
Controller Error Code 52
Controller Error Code 53
Controller Error Code 54
Controller Error Code 55
Controller Error Code 56
Controller Error Code 57
Controller Error Code 60
Controller Error Code 61
Controller Error Code 62
Controller Error Code 63
Controller Error Code 64
Controller Error Code 65
Controller Error Code 73
Controller Error Code 74
Controller Error Code 75
Controller Error Code 76
Controller Error Code 77
Multiple Controller Potentiometer Low Signal Error Codes
Multiple Controller Potentiometer High Signal Error Codes
Auxiliary/Remote Valve Error Codes Valve Error Code 11 And 12
Valve Error Code 13 And 14
Valve Error Code 15
Valve Error Code 16
Valve Error Code 17
Valve Error Code 21
Valve Error Code 22
Valve Error Code 23
Valve Error Code 24
Valve Error Code 25
Valve Error Code 26
Valve Error Code 41
Valve Error Code 42
Valve Error Code 43
Valve Error Code 81
Valve Error Code 82
Valve Error Code 83
Component Identification
Arm Rest Components
Right Hand Console Components
Rear Fender Components
Schematic Circuit
Main Connectors
–HITCH CONTROLLER ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
ELECTRONIC HITCH CONTROL GENERAL INFORMATION
CAN Bus Communication
Hitch Operation
ERROR CODES GENERAL INFORMATION
Retrieving Instrument Cluster Displayed Active Error Codes
Identifying Hitch Diagnostic Light Displayed Error Codes
HITCH POTENTIOMETER REPLACEMENT AND ADJUSTMENT
CIRCUIT TESTING
General Information
HITCH CONTROLLER ERROR CODE TROUBLESHOOTING GUIDE
Error Code 11
Error Code 12
Error Code 13
Error Code 14
Error Code 15
Error Code 16
Error Code 17
Error Code 18
Error Code 22
Error Code 23
Error Code 24
Error Code 31
Error Code 32
Error Code 33
Error Code 34
Error Code 36
Error Code 41
Error Code 42
COMPONENT IDENTIFICATION
Arm Rest Components
Right Hand Console Components
Rear Fender Components
Transmission Hitch Components
SCHEMATIC CIRCUIT
Hitch Controller Schematic Circuit
CAN Bus Schematic Circuit
MAIN CONNECTORS
–FRONT SUSPENDED AXLE CONTROLLER CALIBRATION, ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
GENERAL INFORMATION AXLE CONTROL
CALIBRATION
General Information
Calibration Procedure
AXLE POTENTIOMETER
Potentiometer Check
Potentiometer Adjustment
MANUAL LOWERING OF THE FRONT AXLE
ERROR CODES
Identifying Error Codes
CIRCUIT TESTING
General Information
ERROR CODE TROUBLESHOOTING GUIDE
No Error Code – Axle Will Not Operated
No Error Code – Axle Will Not Raise
No Error Code – Axle Will Not Lower
Error Code 21
Error Code 31
Error Code 32
Error Code 33
Error Code 41
COMPONENT IDENTIFICATION
Right Hand Console Components
Front Suspended Axle Control Unit Components
FRONT SUSPENDED AXLE CONTROLLER SCHEMATIC CIRCUIT
MAIN CONNECTORS
–INSTRUMENT CLUSTER CONTROLLER ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
INSTRUMENT CLUSTER GENERAL INFORMATION CAN Bus Communication
ERROR CODES GENERAL INFORMATION
Retrieving Instrument Cluster Displayed Active Error Codes
INSTRUMENT CLUSTER CONFIGURATION
CIRCUIT TESTING
General Information
ERROR CODE TROUBLESHOOTING GUIDE
Error Code 100
Error Code 101
Error Code 102
Error Code 103
Error Code 200
Error Code 201
Error Code 202
Error Code 300
Error Code 301
Error Code 302
Error Code 303
Error Code 304
COMPONENT IDENTIFICATION
Engine Components
Instrument Panel Components
Right Hand Console Components
SCHEMATIC CIRCUIT
MAIN CONNECTORS
–TRANSMISSION AND CAB CONTROLLER CALIBRATION, ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
GENERAL INFORMATION FOR ELECTRONIC TRANSMISSION CONTROL
TRANSMISSION CALIBRATION
ERROR CODES GENERAL INFORMATION
CIRCUIT TESTING
ERROR CODE TROUBLESHOOTING GUIDE
Transmission Controller Error Codes
Error Code 2
Error Code 3
Error Code 4
Error Code 5
Error Code 6
Error Code 7
Error Code 8
Error Code 9
Error Code 10
Error Code 11
Error Code 12
Error Code 13
Error Code 14
Error Code 15
Error Code 16
Error Code 17
Error Code 18
Error Code 19
Error Code 20
Error Code 21
Error Code 22
Error Code 23
Error Code 24
Error Code 25
Error Code 26
Error Code 27
Error Code 28
Error Code 29
Error Code 30
Error Code 31
Error Code 32
Error Code 33
Error Code 34
Error Code 35
Error Code 36
Error Code 37
Error Code 38
Error Code 39
Error Code 40
Error Code 41
Error Code 45
Error Code 46
Error Code 49
Error Code 50
Error Code 53
Error Code 54
Error Code 55
Error Code 56
Error Code 57
Error Code 58
Error Code 59
Error Code 60
Error Code 61
Error Code 62
Error Code 63
Error Code 64
Error Code 65
Error Code 66
Error Code 67
Error Code 68
Error Code 69
Error Code 70
Error Code 71
Error Code 72
Error Code 73
Error Code 74
Error Code 75
Error Code 76
Error Code 77
Error Code 78
Error Code 79
Error Code 80
Error Code 81
Error Code 82
Error Code 83
Error Code 84
Error Code 85
Error Code 86
Error Code 87
Error Code 88
Error Code 89
Error Code 90
Error Code 91
Error Code 92
Error Code 93
Error Code 94
Error Code 95
Error Code 96
Error Code 97
Error Code 98
Error Code 99
Error Code 100
Error Code 101
Error Code 102
Error Code 103
Error Code 104
Error Code 105
Error Code 106
Error Code 107
Error Code 108
Error Code 109
Error Code 110
Error Code 111
Error Code 112
Error Code 113
Error Code 114
Error Code 115
Error Code 116
Error Code 117
Error Code 118
Error Code 119
Cab Controller (MCC) Error Codes
Error Code 121
Error Code 122
Error Code 123
Error Code 124
Error Code 125
Error Code 126
Error Code 128
Error Code 129
Error Code 130
Error Code 131
Error Code 132
Error Code 133
Error Code 134
Error Code 135
Error Code 136
Error Code 137
Error Code 138
Error Code 139
Error Code 140
Error Code 141
Error Code 142
Error Code 143
Error Code 144
Error Code 145
Error Code 146
Error Code 147
Error Code 148
Error Code 149
Error Code 162
COMPONENT IDENTIFICATION
Transmission Hamess Components
SCHEMATIC CIRCUITS
Transmission Controller Schematic Circuit Cab Controller (MCC) Schematic Circuit CAN Bus Schematic Circuit
MAIN CONNECTORS
–CONTROLLER PROGRAMMING
SPECIAL TOOLS
GENERAL INFORMATION
1014T1 AVG COMMUNICATIONS ADAPTER
CONNECTION
AUXILIARY/REMOTE VALVE
CONTROLLER PROGRAMMING
AUXILIARY/REMOTE VALVE CONFIGURATION
INSTRUMENT CLUSTER PROGRAMMING
HITCH, CAB (MCC) AND TRANSMISSION
CONTROLLER PROGRAMMING
–AUTOMATIC TEMPERATURE CONTROL ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
AUTOMATIC TEMPERATURE CONTROL GENERAL INFORMATION
SYSTEM OPERATION
CENTIGRADE/FAHRENHEIT DISPLAY
CIRCUIT TESTING
General Information
ERROR CODE TROUBLESHOOTING GUIDE
Temperature Control Module Error Codes 8
Error Code 01
Error Code 02
Error Code 03
Error Code 04
Error Code 05
Error Code 06
Error Code 07
Error Code 08
Error Code 10
COMPONENT IDENTIFICATION
Air Conditioning Components (Cab Front)
Air Conditioning Components (Rear and Left Hand Side of Cab)
AUTOMATIC TEMPERATURE CONTROL SCHEMATIC CIRCUIT
MAIN CONNECTORS

What you get

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