Gehl CTL60 Service Manual Compact Track Loader 908310 manuals in PDF

Gehl CTL60 Service Manual

The Gehl CTL60 Service Manual (908310) is an essential resource for owners, operators, and technicians responsible for maintaining and repairing Gehl CTL60 compact track loaders. This factory service manual, formatted as a searchable PDF with convenient bookmarks, spans 755 pages and is available in English. It includes extensive illustrations, instructions, and diagrams to facilitate step-by-step procedures for removal, installation, assembly, disassembly, service, inspection, repair, troubleshooting, and tune-ups.

Format and Accessibility

• Format: PDF
• Language: English
• Pages: 755
• Number: 908310 (June 2011)
• Bookmarks: Yes
• Searchable: Yes
• Wiring Diagrams: Yes
• Hydraulic Diagrams: Yes

Model Covered

This service manual covers the following Gehl compact track loader model:

• Gehl CTL60

Contents Overview

The manual is meticulously organized into various sections, each dedicated to specific systems and components of the track loader. Here’s a brief overview of the contents:

General

• Safety precautions, cautions during disassembly and assembly, removal and installation of hydraulic units and piping, handling of seals, and tightening torques.

Specifications

• Names of components, dimensions, specification tables, mass tables, recommended lubricants, servicing standards, and standards for judging performance.

Machine Configuration

• Detailed descriptions of the drive system, travel system, frame, control system, attachments, hydraulic system, electrical system, and air conditioner system.

Hydraulic Units

• Comprehensive details about HST pump, gear pump, control valves, pilot valves, self-level valves, cylinders, and travel motors (TEIJIN and DAIKIN).

Troubleshooting

• Guidelines for troubleshooting the overall machine, machine travel, lift arms, and bucket.

Engine

• Detailed information on 4TNE94/98/106(T) and 3TNV/4TNV series engines, including maintenance and repair procedures.

In-Depth Section Highlights

General:

• This section provides essential safety precautions and detailed instructions for the proper handling of components during disassembly and assembly. It includes specific cautions for removing and installing hydraulic units and piping, handling seals, and tightening torques for various components.

Specifications:

• This section includes comprehensive specification tables, mass tables, and recommended lubricants. It also provides servicing standards and performance criteria for ensuring the optimal functioning of the compact track loader.

Machine Configuration:

• Detailed descriptions of the drive system, travel system, frame, control system, attachments, hydraulic system, electrical system, and air conditioner system are provided. This section ensures a thorough understanding of the machine’s overall configuration.

Hydraulic Units:

• This section offers in-depth insights into the hydraulic components, including the HST pump, gear pump, control valves (standard and high flow), pilot valves, self-level valves, cylinders, and travel motors. Detailed diagrams and descriptions aid in understanding the hydraulic system’s functionality and maintenance requirements.

Troubleshooting:

• Comprehensive guidelines for troubleshooting common issues related to the overall machine, machine travel, lift arms, and bucket are provided. This section helps identify and resolve problems efficiently.

Engine:

• Detailed information on the 4TNE94/98/106(T) and 3TNV/4TNV series engines, including maintenance and repair procedures, troubleshooting tips, and servicing specifications. This section ensures that the engine remains in optimal working condition.

Conclusion

In conclusion, the Gehl CTL60 Service Manual (908310) is an invaluable tool for anyone involved in the maintenance and repair of this compact track loader. Its comprehensive coverage, detailed instructions, and user-friendly format make it an essential resource for ensuring that Gehl CTL60 compact track loaders remain in optimal working condition. Whether performing routine maintenance or extensive repairs, this manual provides all the necessary information to keep your machine running smoothly and efficiently.