Claas Renault Ares 816 Repair Manual Tractor manuals in PDF

$29.95

Factory Service Repair Manual For Claas Renault Ares 816 Tractor. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Photo 10 - Claas Renault Ares 816 Repair Manual Tractor
Claas Renault Ares 816 Repair Manual Tractor $29.95
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Factory Service Repair Manual For Claas Renault Ares 816 Tractor. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 1271
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Claas Renault Ares 816

Contents

  • -INJECTION SHEET CHECKING PROCEDURE
    –CHECKING PROCEDURE
    Checking Procedure
    –MEASUREMENT SHEET
    Measurement Sheet
    –PRESSURE CONNECTION (APPENDIX)
    100 B’minls Circuit
    110 L’min Ls Circuit
  • -INJECTION FEED
    –IDENTIFICATION
    Injection Pumps Identification
    –TIGHTENING TORQUES
    Tightening Torques
    –OPERATING PRINCIPLES
    Pre-Filter
    Fuel Filter
    Injection Pump
    Injectors
    Situation Of The Different Sensors
    –CHECKS/ADJUSTMENTS
    Accelerator Control Adjustment
    Adjusting The Engine Injector
    Supply Pressure Check
    –REMOVAL/REFITTING
    Fuel Filter Replacement
    Injection System Bleeding
    Injection Pump Removal
    –DIAGNOSTICS
    Sheet Ne 1 “Engine Start-Up Defect”
    Sheet Ne 2 “Irregular Engine Operation”
    Sheet Ne 3 “Grey Or Black Smoke Emission”
    Sheet Ne 4 “White Smoke Emission”
    Sheet Ne 5 “Check The Fuel Feed Circuit”
  • -ENGINE TIER II
    –GENERAL SPECIFICATIONS
    Identification Of The Engines
    Engines 6 Cylinders
    –DIMENSIONAL SPECIFICATIONS
    Cylinder Head And Valves
    Cylinder Block
    Liners And Pistons
    Connecting Rods
    Crankshaft Bearingsand Flywheel
    Camshaft
    Distribution
    Lubrication
    Cooling
    Turbocharger
    –TIGHTENING TORQUES
    Front Chassis/ Engine Link
    Enginbtransmission Link
    Crankshaft With Straight Front End
    Crankshaft With Tapering Front End
    –CHECKS/ADJUSTMENTS
    Checking Compression
    Check Of Engine Oil Pressure
    Check Of Valve Lift (Engine Cold)
    Valve Clearance (Engine Cold)
    Valve Adjustment Sequence
    Checking The Turbocharger Pressure
    Check Of The Belt And The Tensioner Spring
    Procedure For Checking The Viscous Fan Coupling
    –REMOVAL/REFITTING
    Preliminary Operations
    Separate Enginefront Axle
    Separate Enginbgearbox
    Engine Installation Specifications
    Cylinder Head
    Camshaft
    Cylinder Block
    Liners
    Pistons And Connecting Rods
    Crankshaft Bearings And Flywheel
    Changing The Front Bearing Seal
    Camshaft Balancer Shafts And Distributor
    Lubrication
    Cooling
    Turbocharger
    –DIAGNOSTIC SHEETS
    “Excessive Oil Consumption’ Sheet
    Inspection Procedure Of The Cylinder Head Gasket
    “Engine Oil Pressure Too High’ Sheet
    Checking Procedure Of The High Oil Pressure In The Crankcase
    “Engine Oil Pressure Too Low Sheet
    “Coolant Temperature Too High” Sheet
    “Coolant Temperature Too Low” Sheet
    Failure Searching Procedure Of Cylinder Head Seal
    –TOOLS
    Engine Tools
  • -GBA 10 GEARBOX
    –GENERAL SPECIFICATIONS
    Meaning Of Transmission System Designations
    Introduction To The Gba 10
    Transmission Kinematics
    Gta 1041 Overdrive
    Gta 1042 And 42+ Overdrive
    Gta 1044 Overdrive
    Gta 1044 Non-Overdrive
    Gba 10 Removalrefitting Procedure
    –TIGHTENING TORQUE
    Enginb’gearbox Coupling
    Gearboxrear Axle Coupling
    –MAIN ADJUSTMENTS
    Main Adjustments
    –REVERSHIFT
    Clutch Function
    Shuttle Reverser Operaton
    –FRONT CLUTCH
    Exploded View
    Removal/Refitting (Stage 1 Page B19)
    Removal
    Refitting
    Adjustment
    Preparing For Adjustment
    –REAR CLUTCH
    Exploded View
    Removal/Refitting (Stage 2 Page B19)
    Removal
    Refitting The Epicyclic Gear Set
    Refitting The Assembly
    –QUADRISHIFT UNIT
    Operating Diagram
    Exploded View
    Removal/Refitting (Stage 3 Page Bl 9)
    Removing The Front Brake And Clutch
    Removing The Planet Carrier Assembly
    Assembling The Planet Carriers
    Removing The Rear Brake And Clutch
    Removing The Secondary Shaft
    Refitting And Adjusting The Secondary Shaft
    Refitting The Rear Brake And Clutch
    Refitting The Front 8Rake And Clutch
    Adjusting The Planet Carrier
    Refitting The Quadrishift Unit
    –GEARSHIFT COVER
    General
    Removing/Refitting The Cover
    Replacing The Range Piston Seals
    Removing And Refitting The Gear Selector
    Adjusting The Field’road Range
    –GUIDE RODS
    General
    Exploded View
    Removing The Guide Rods
    Refitting The Guide Rods
    Adjusting The Forks
    –OUTPUT SHAFT
    General
    Exploded View
    Removing The Shaft
    Refitting The Shaft
    Adjusting The Shaft
    –INPUT SHAFT
    General
    Exploded View
    Removing The Shaft
    Removing The Shaft
    Refitting The Shaft
    Adjusting The Shaft
    –COUNTERSHAFT
    General
    Exploded View
    Removing The Shaft
    Adjusting The Shaft
    Refitting The Shaft
    Adjusting The Bearings
    –CRAWLER SPEEDS
    General
    Exploded View
    Removing/Refitting The Housing
    Removing Adjusting And Refitting The Control System
    Setting The Controls
  • -GTA 1040 AND GPA 30 LOW-PRESSURE HYDRAULIC CIRCUIT
    –LS 100 UMIN LOW-PRESSURE CIRCUIT ON GTA 1040
    Circuit Layout On Beam
    Hydraulic System
    Gearbox And Rear Axle Lubrication
    Axle Tube Lubrication
    –LS 110 UMIN LOW-PRESSURE CIRCUIT ON GTA 1040
    Circuit Layout On Beam
    Hydraulic System
    Gearbox And Rear Axle Lubrication
    Axle Tube Lubrication
    –LS 110 UMIN LOW-PRESSURE CIRCUIT ON GPA 30
    Circuit Layout On Beam
    Hydraulic System
    Rear Axle Lubrication
    Axle Tube Lubrication
    –LOW-PRESSURE HYDRAULIC COMPONENTS
    Ls 100 Umin Distribution Valve
    Ls 110 Umin Distribution Valve
    Revershift And Quadrishift Control
    Independent Lubrication On Gba 10
    –SOLENOID VALVE MEASUREMENT AND CHECKING POINTS
    Electrical Tests On The Solenoids
    –GBA 10 DISTRIBUTION UNIT MEASUREMENT AND CHECKING POINTS
    Distribution Unit Supply Pressure Check
    Revershift Supply Pressure Check
    Quadrishift Supply Pressure Check
    –“HYDRAULIC INSPECTION RESULTS” SHEET
    Hydraulic Inspection Results Sheet
    –GBA 10 LUBRICATION MEASUREMENT AND CHECKING POINTS
    Independent Lubrication Check
    –“HYDRAULIC INSPECTION RESULTS” SHEET
    Hydraulic Inspection Results Sheet
    –LS 110 L/MIN MEASUREMENT AND CHECKING POINTS
    Lubrication Pressure Check
    Gba 10 Lubrication Pressure Check
    Checking The Control Pressure
    Lubricating Oil Flow Rate Through The Cooler At 60‘C
    –“HYDRAULIC INSPECTION RESULTS” SHEET
    Hydraulic Inspection Results’ Sheet
    –LS 100 L/MIN MEASUREMENT AND CHECKING POINTS
    Checking The Flow Coming From The Steering Box
    Checking The Control Pressure
    Cooler Inlet Pressure Check
    Lubrication Pressure Check
    –“HYDRAULIC INSPECTION RESULTS” SHEET
    Hydraulic Inspection Results Sheet
    -GBA 31 FULL POWERSHIFT GEARBOX
    –GENERAL
    Characteristics
    Description Of The Transmission System
    Gearbox Arrangement Diagram
    Operation And Power Transmission
    –REPAIR
    Replacing The Input Shaft Seal
    Removing The Gearbox Completely
    Tightening Torques
  • -FULL POWERSHIFT LOW PRESSURE HYDRAULIC CIRCUIT
    –GENERAL
    Operation
    Characteristics
    –DESCRIPTION
    Transmission Hydraulic Circuit
    Transmission Circuit Layout
    Oil Filter
    Thermostatic Valve
    –REPAIR
    Pump Gerotor Type
    Pressure Control Valve
    Proportional Solenoid Valve
    Discharge Valve
    –MEASUREMENT AND CHECKING POINTS
    Checking The Control Pressure
    Lubrication Pressure Check
    Checking The Clutch Feed Pressures
    Electrical Check On The Solenoids
    –“INSPECTION RESULTS” SHEET
    “Inspection Results” Sheet
    –TOOLS
    Low-Pressure Hydraulics And Gearbox Tools
  • -GPA 40 REAR AXLE
    –TIGHTENING TORQUES AND MAIN ADJUSTMENTS
    Gearbox’rear Axle Coupling
    Rear Axle’pto Housing Coupling
    General Cross-Section
    5′ Differential
    Nd Axle Tubes
    Hd And Hd+Axle Tubes
    Hde Axle Tubes
    –GPA 40 DRIVE PINION
    General
    Removal/Refitting
    Setting And Adjusting The Protrusion Distance Of The Drive Pinion
    –5″ DIFFERENTIAL
    General
    Removing/Refitting The Bearings
    Removing/Refitting The Differential Case
    Removing/Refitting The Differential Lock
    Removing/Refitting The Planet Gears Sun Gears And Ring Gear
    Adjusting The Backlash
    Shimming The Differential Case Roller Bearings
    –ND AXLE TUBES
    General
    Removal
    Refitting
    Removing The Planet Carrier
    Refitting The Planet Carrier
    Removing The Roller Bearings And Seals
    Refitting The Roller Bearings And Seals
    Shimming The Wheel Shaft Bearings
    Replacing The Wheel Stud
    –HD AND HD+ AXLE TUBES
    General
    Removal
    Refitting
    Removing The Planet Carrier
    Refitting The Planet Carrier
    Removing The Roller Bearings And Seals
    Refitting The Roller Bearings And Seals
    Shimming The Wheel Shaft Bearings
    Replacing The Wheel Stud
    –HDE AXLE TUBES
    General
    Removal
    Refitting
    Removing The Planet Carrier
    Refitting The Planet Carrier
    Removing The Roller Bearings And Seals
    Refitting The Roller Bearings And Seals
    Shimming The Wheel Shaft Bearings
    Replacing The Wheel Stud
    –GPA 40 POWER TAKE-OFF CLUTCH
    General
    Removal/Refitting
    Removing The Clutch
    Refitting The Clutch
    –GPA 40 POWER TAKE-OFF UPPER SHAFT
    General
    Prevention System
    Removal/Refitting
    Removal/Refitting
    Adjustment
    Adjusting The Controls
    –GPA 40 POWER TAKE-OFF LOWER SHAFT
    General
    Power Take-Off Brake
    Removing/Refitting The Lower Shaft
    Adjustment
    –PROPORTIONAL POWER TAKE-OFF
    General
    Removing/Refitting The Selection System
    Removing/Refitting The Gears
    Adjusting The Bearings
  • -GPA 30 REAR AXLE
    –TIGHTENING TORQUES AND MAIN ADJUSTMENTS
    Gearbox Intermediate Housing Coupling
    Intermediate Housing’rear Axle Coupling
    Rear Axle’pto Housing Coupling
    General Cross-Section
    5′ Differential
    Hd+Axle Tubes
    Hde Axle Tubes
    –GPA 30 DRIVE PINION
    General
    Removal/Refitting
    Drive Pinion Protrusion Distance And Shimming
    –5″ DIFFERENTIAL
    General
    Removing/Refitting The Bearings
    Removing/Refitting The Differential Case
    Removing/Refitting The Differential Lock
    Removing/Refitting The Planet Gears Sun Gears And Ring Gear
    Adjusting The Backlash
    Shimming The Differential Case Roller Bearings
    –GPA 30 POWER TAKE-OFF CLUTCH
    General
    Removal/Refitting
    Removing The Clutch
    Refitting The Clutch
    –GPA 30 POWER TAKE-OFF UPPER SHAFT
    Removal/Refitting
    Adjustment
    Gpa 30 Power Take-Off Lower Shaft
    General
    Removal
    Refitting
    Adjusting The Bearings
    –GPA 30 CRAWLER GEARS
    General
    Removing/Refitting The Housing
    Removing Adjusting And Refitting The Control System
    Setting The Controls
  • -SERVICE BRAKES
    –TECHNICAL SPECIFICATIONS
    Footbrake
    –BRAKE PISTONS AND SEALS
    Draining The Service Brake Circuit
    General
    Removal
    Refitting
    Sealing Test
    –BOOSTERS AND MASTER CYLINDERS
    Description Of The Master Cylinders/Boosters
    –REPLACING THE MASTER CYLINDERS
    Adjusting The Brake Pedals
    –BLEEDING THE BRAKE CIRCUIT
    Bleeding The Circuit Manually
    Closed-Centre Hydraulic Circuit On Gta 3130 (Ls 110 L/Min)
    Closed-Centre Hydraulic Circuit On Gta 1040 (Ls 110 L/Min)
    Closed-Centre Hydraulic Circuit On Gta 1040 (Ls 100 L/Min)
    Bleeding The Brake Circuit With A Pressurising Device
    Checking The Effectiveness Of The 110 L’min And 103 L/Min Circuit Air Bleed (Bosch Valve)
    Checking The Snr Valve (100 Umin Circuit)
  • -AUTOMATIC BRAKE PARK LOCK AND HANDBRAKE
    –AUTOMATIC BRAKE
    Operating Principles
    Exploded View Of Control Unit
    Exploded View Of Brake Mechanism
    Removing/Refitting The Automatic Brake Assembly
    Removing/Refitting The Unit
    Removing/Refitting The Parking Brake
    Basic Parking Brake Adjustment
    Adjusting The Parking Brake Control
    –PARK LOCK
    General
    Remark
    Overall View
    Schematic Diagram
    Operation
    Removing/Refitting The Safety Switch
    Safety Switch Adjustment
    “Inspection Results” Sheet
    –HANDBRAKE
    General
    Operation
    Exploded View
    Removing And Refitting The Handbrake Casing
    Adjusting The Handbrake Control
    Diagnosing Brake Disc Wear
    Remark
    –TOOLS
    Gpa 40 Rear Axle – Gpa 30 Rear Axle – Service Brakes – Automatic Brake – Park Lock -Handbrake
  • -FRONT AXLE
    –DESCRIPTION
    General Characteristics – Rigid Axle
    Drive Chain
    –REMOVAL/REFITTING
    Tightening Torques And Sealants
    Adjusting The Wheel Alignment
    –DISASSEMBLY PRIOR TO FRONT AXLE OPERATIONS
    Preliminary Operations
    –REMOVAL/REFITTING
    Steering Cylinder
    Removing The Reduction Gear And Wheel Hub
    Refitting The Reduction Gear And Wheel Hub
    Removing The Wheel Pivot
    Refitting The Wheel Pivot
    Refitting The Angle Sensor
    Removing The Bevel Gear And Differential
    Disassembling The Differential
    Adjusting The Pinion Protrusion Distance
    Setting The Bevel Pinion Preload
    Adjusting The Meshing Backlash
    Preloading The Differential Bearing Blocks
    Checking The Settings
    Final Reassembly
    –HYDRAULIC MEASUREMENT AND CHECKING POINTS
    Checking The Differential Lock Circuit Pressure
    –“HYDRAULIC INSPECTION RESULTS” SHEET
    Checking The Differential Lock Circuit Pressure
  • -PROACTIV FRONT AXLE
    –DESCRIPTION
    General Characteristics – Rigid Axle
    Characteristics
    –REMOVAL/REFITTING
    Tightening Torques And Sealants
    Adjusting The Wheel Alignment
    –DISASSEMBLY PRIOR TO FRONT AXLE OPERATIONS
    Preliminary Operations
    –REMOVAL/REFITTING
    Steering Cylinder
    Epicyclic Reduction Gear And Wheel Hub
    Removing The Epicyclic Reduction Gear
    Removing The Wheel Hub
    Wheel Pivot And Upper Arm
    Removing The Angle Sensor
    Removing The Wheel Pivots
    Removing The Upper Arm
    Suspension Cylinder And Lower Arm
    Removing The Torsion Bar
    Removing The Lower Arm
    Refitting The Lower Arm
    Refitting The Torsion Bar
    Refitting The Upper Arm
    Universal Shafts
    Refitting The Wheel Pivots
    Refitting The Wheel Hub
    Refitting The Epicyclic Reduction Gear
    Refitting The Suspension Position Sensor
    Setting The Suspension Sensors
    Locally Made Test Harness
    Calibrating The Suspension
    Refitting The Angle Sensor
    Final Steps
    Bevel Gear And Differential
    Sectional View
    Exploded View
    Disassembling The Differential
    Adjusting The Pinion Protrusion Distance
    Setting The Bevel Pinion Preload
    Adjusting The Meshing Backlash
    Checking The Settings
    Final Reassembly
    Suspension Control Unit
    –HYDRAULIC MEASUREMENT AND CHECKING POINTS
    Suspension Cylinder Pressure Check
    Checking The Differential Lock Circuit Pressure
    –HYDRAULIC MEASUREMENT AND CHECKING POINTS
    Suspension Cylinder Pressure Check
    Differential Locking Circuit Pressure Check
    –ELECTRIC CHECKS
    Control Switches
    Suspension Control Solenoids
    –BREAKDOWN DIAGNOSIS
    Values To Be Checked
    Interpreting Error Codes
  • -GPA 30 AND GPA 40 4-WHEEL DRIVE POWER TAKE-OFF HOUSING
    –DESCRIPTION
    General
    Cross-Sectional View Of The 4-Wheel Drive Housing (Gpa 30 Axle)
    Cross-Sectional View Of The 4-Wheel Drive Housing (Gpa 30 Axle)
    Exploded View Of The 4-Wheel Drive Housing (Gpa 30 Axle)
    Cross-Sectional View Of The 4-Wheel Drive Housing (Gpa 40 Axle)
    Cross-Sectional View Of The 4-Wheel Drive Housing (Gpa 40 Axle)
    Exploded View Of The 4-Wheel Drive Housing (Gpa 40 Axle)
    –REMOVING/REFITTING THE HOUSING
    Removal Of Clutch
    Removing The Clutch
    Refitting The ClutchI
    Fitting Shims To The Clutch “Ji”I
    Fitting Shims To The Shaft ’J2″I
    Refitting The ShaftI
    –SOLENOID VALVE MEASUREMENT AND CHECKING POINTS
    Owoff Solenoid ValveI
    –HYDRAULIC MEASUREMENT AND CHECKING POINT
    Checking The Front Axle Engagement PressureI
    –“HYDRAULIC INSPECTION RESULTS” SHEET
    Checking The Front Axle Engagement PressureI
    –TOOLS
    Front Axle – 4 Wd Power Take-Off Housing
  • -CLOSED CENTRE HYDRAULICS (110 L/MIN)
    –DESCRIPTION
    Characteristics
    Hydraulic Circuit Diagram – Quadrishift Transmission
    Component Layout – Quadrishift Transmission
    Hydraulic Circuit Diagram – Full Powershift Transmission
    Component Layout – Full Powershifttransmission
    Sectional View Of Gpa 40 Rear Axle
    Sectional View Of Gpa 30 Rear Axle
    –REMOVING/REFITTING THE COMPONENTS
    External View Of Right-Hand Cover Without Brake Valve
    External View Of Right-Hand Cover With Brake Valve
    Internal View Of Right-Hand Cover
    Exploded View Of Right-Hand Cover
    Identification Of Ports And Lines
    Schematic Diagram Of The Variable Displacement Pump Regulator
    Priority Unit (No Trailer Brake)
    Priority Units (With Trailer Brake)
    Schematic Diagram Of Priority Units
    Removal Of Right Cover
    Replacing The Rh Cover
    Adjusting The Speed Sensor
    Variable Displacement Pump
    Exploded View Of The Left-Hand Cover
    Sectional View Of The Left-Hand Cover
    Sectional View Of The Gpa 30 Left-Hand Cover
    Sectional View Of The Gpa 40 Left-Hand Cover
    Removal Specifications
    Refitting Specifications
    Booster Pump
    Replacement Of Pump Seals
    Fitting Spool Valves On The Gpa 40 Rear Axle
    Fitting Spool Valves On The Gpa 30 Rear Axle
    Hydraulic Diagram Of The Lift Spool Valve And The Electrohydraulic Spool Valve
    Hydraulic Diagram Of The Lift Spool Valve And Mechanical Spool Valve
    Removing The Spool Valve Block
    Refitting The Spool Valve Unit
    Linkage Spool Valve
    Linkage Spool Valve (Neutral Position)
    Linkage Spool Valve (Down Position)
    Linkage Spool Valve (Up Position)
    3-Position “Zp Auxiliary Spool Valve With Optional ‘ko*
    Four-Position “Zp Auxiliary Spool Valve
    4-Position ’Zp Auxiliary Spool Valve With Optional T<0*
    Auxiliary Spool Valve With Electrohydraulic Controls
    Closing Plate With Safety Solenoid Valve
    Auxiliary Spool Valve Control Adjustments
    Linkage Rams
    Steering Unit Ospq 100/160 Ls (110 Bmin Circuit)
    Exploded View Of Steering Unit Ospq 100’160 Ls (110 L/Min Circuit)
    Hydraulic Diagram Of Steering Unit Ospq 100/160 Ls (110 L’min Circuit)
    Steering Unit Ospc 135 On (100 Bmin Circuit)
    Exploded View Of Steering Unit Ospc 135 On (100 L’min Circuit)
    Hydraulic Diagram Of Steering Unit Ospc 135 On (100 Bmin Circuit)
    Access To Steering Unit
    Specific Points Relating To Removabrefitting
    –HYDRAULIC MEASUREMENT AND CHECKING POINTS
    Variable Displacement Pump Boost Pressure Check
    Standby Pressure And ’Xls* Pressure Check
    Maximum Pressure And Flow Rate Check On The Auxiliary Spool Valves
    Flow Regulator Check On The Auxiliary Spool Valves
    Trigger Pressure Check On The (Ko) Spool Valve
    Maximum Rear Lift Pressure Check
    Braking Valve Check
    –“HYDRAULIC INSPECTION RESULTS” SHEET
    Variable Displacement Pump Boost Pressure Check
    Standby Pressure And ’Xls* Pressure Check
    Maximum Pressure And Flow Rate Check On The Auxiliary Spool Valves
    Flow Regulator Check On The Auxiliary Spool Valves
    Trigger Pressure Check On (Ko) Spool Valves
    Maximum Rear Lift Pressure Check
    –HYDRAULIC MEASUREMENT AND CHECKING POINTS
    Steering Pressure Check
    Maximum Steering Cylinder Pressure Check
    Shockproof Valve Opening Pressure Check
    –“HYDRAULIC INSPECTION RESULTS” SHEET
    Steering Pressure Check
    Maximum Steering Cylinder Pressure Check
    Shockproof Valve Opening Pressure Check
  • -CLOSED CENTRE HYDRAULICS (100 L/MIN)
    –DESCRIPTION
    Characteristics
    General Hydraulic Circuit Diagram Of 100 L “Load Sensing” Closed-Centre Circuit
    Hydraulic Circuit Diagram – Quadrishift Transmission
    Exterior View Of The Right-Hand Cover
    Interior And Exterior View Of The Right-Hand Cover
    Description Of The Circuit Selector (Load Sensing Signal)
    –REMOVING/REFITTING THE COMPONENTS
    Brake Valve
    Sectional View Of The Braking Valve (Bosch)
    Exploded View Of Braking Valve (Bosch)
    Sectional View Of The Braking Valve (Snr)
    Exploded View Of Braking Valve (Snr)
    Geographical Location Of The Hydraulic Components On The Priority Unit
    Pressure Limiter Dsvl (210 Bar)
    Removal Of Right Cover
    Removal/Refitting The Main Pump
    Replacing The Rh Cover
    Overall View Of The Left-Hand Cover
    Removing The Left-Hand Cover
    Refitting The Left-Hand Cover
    Removal/Refitting The Steering Pump
    –HYDRAULIC MEASUREMENT AND CHECKING POINTS
    Checking The Standby Pressure Of The 14 Cm’ Pump
    Pressure Check For A Flow Rate Of Less Than 40-Umin And A Flow Rate Of 60 L’min
    Test At 20 Umin
    Test At 20 Umin
    Minimum/Maximum Flow Rate Check On The Auxiliary Spool Valves
    Braking Valve Check
    –“HYDRAULIC INSPECTION RESULTS” SHEET
    Minimum/Maximum Flow Rate Check On The Auxiliary Spool Valves
    Checking The Standby Pressure Of The 14 Cm’ Pump
    Check The Pressure For A Required Flow Less Than 40 Umin And A Flow Of 60 L’min
    –HYDRAULIC MEASUREMENT AND CHECKING POINTS
    Checking The Steering Pump
    Maximum Steering Cylinder Pressure Check
    Shockproof Valve Opening Pressure Check
    –“HYDRAULIC INSPECTION RESULTS” SHEET
    Checking The Steering Pump
    Maximum Steering Cylinder Pressure Check
    Shockproof Valve Opening Pressure Check
    –TOOLS
    Hydraulic Circuit Tooling
    -ELECTRICITY
    –GENERAL CONTENTS
    Item List
    Wiring And General Lists
    Schematic Diagrams According To Functions
    Connector And Harness Tracking
    –TOOLS
    Electricity Tools
    -INSTRUMENT PANEL
    –OPERATING PRINCIPLES
    Description Of Panel
    Allocation Of Light Bulbs To Indicator Lights
    –CHARACTERISTICS
    Indicator Operation
    Warning Lights (Red)
    Secondary Warning Lights (Orange)
    Other Indicator Lights
    Input’output By Function (Rev Counter Various Speeds And Hour Counter)
    Input’output By Function (Gauge And Temperature)
    Input&’outputs Relating To Red Lights
    Input&’outputs Relating To Other Lights
    Connection And Functions Of The Wires Of The Single Connector ‘jxv
    Connection And Functions Of The Wires Of The Double Connector *Jx2*
    Transmission Oil Pressure Sensor (17 Bar)
    Blockage Indicator
    Engine Oil Pressure Sensor
    Transmission Oil Temperature Sensor
    Speed Sensors
    –REMOVAL/REFITTING
    Connectors ‘jxl’And ’Jx2’
  • -CALIBRATION
    Calibration Over 100 Metres
    Other Operations
    -TCE 15/25 AND TCE 15 T ELECTRONIC LIFT
    –DESCRIPTION
    Tce 15/Tce25
    Access To The Installed Software Version (Tce 15 Or Tce 25)
    Lift Operating Conditions
    Error Codes
    Tce 15T
    Lift Operating Conditions
    Error Codes
    –CHECKS AND ADJUSTMENTS
    Connections To Tce 1ЭTCE 25 Units
    Connections To Tce 15T Unit
    Position Sensor On Gpa 30 Axle
    Position Sensor On Gpa 40 Axle
    Draft Sensor On Gpa 30 And Gpa 40 Axles
    Theoretical Forward Speed Sensor On Gpa 30 And Gpa 40 Axles
    Radar (Tce 25 Only)
    Lift Spool Valve Solenoid Valves
  • -TRANSMISSION/AXLE CONTROL
    –DRIVETRONIC III
    Location Of The Ls 1OЭ L/Min Components And Sensors
    Location Of The Ls 110 L/Min Components And Sensors
    Toc Boc Switches And Angle Detector
    Drivetronic Electronic Unit
    Shuttle Reverser Lever Characteristics (Illustrated In Neutral)
    Range And Declutching Control
    Clutch Pedal Switches
    Quadrishift Ii (244) And Quadractiv (245) Control Switches
    Solenoid Valve
    Control Pressure Switch
    Lubricatiomboost Pressure Switch 3 Bar
    Blockage Indicator
    Speed Sensors
    Temperature Sensor
    Adjustment Of Toc Boc And Angle Detector Switches
    Static Calibration Of Clutches
    Adjusting The Calibration Procedures
    Inputs/Outputs By Functions And Automatic Systems
    Steering Angle Calibration
    General Schematic Diagram
    –DRIVETRONIC V
    Inputs/Outputs And Automatic Systems
    Switch And Solenoid Valve Check
    Error Codes
    –FULL POWERSHIFT
    Location Of Components And Sensors
    Layout On The Rear Axle
    Features/Settings
    Clutch Pedal Switches
    Schematic Diagram Of Tc/Rcc
  • -ENGINE MANAGEMENT
    –DE 10 PUMP
    Location Of Components And Sensors
    Characteristics Of The Components
    Adjusting The Accelerator Detector
    Diagnostic Harness
    –VP 44 PUMP
    Location Of Components And Sensors
    Characteristics Of The Components
    Schematic Diagram
    Adjusting The Accelerator Detector
    Diagnostic Harness
  • -ENGINE MANAGEMENT
    –DE 10 PUMP
    Location Cf Components And Sensors
    Characteristics Of The Components
    Adjusting The Accelerator Detector
    Diagnostic Harness
    –VP 44 PUMP
    Location Of Components And Sensors
    Characteristics Of The Components
    Schematic Diagram
    Adjusting The Accelerator Detector
    Diagnostic Harness
  • -INFOTRAC AND ISO SOCKET
    –DESCRIPTION
    Functions Of The On-Board Computer
    Operating Principles
    Use
    –REMOVAL/REFITTING AND ELECTRICAL CHECKS
    Removing The Unit And Changing The Bulbs
    Iso Socket
    Iso Unit
    External Temperature Probe
    Schematic Diagram
    Functions Of Connector Wires
    Electrical Check On The Iso Socket
    Outside Air Temperature Sensor
    Forward Speed Calibration
    Maintenance Function
  • -ELECTROPILOT
    –DESCRIPTION
    Controls
    Joystick Connections
    Dc Power Switch Connections
    Connections On Module
    Electrohydraulic Spool Valve (‘deh”)
    –REMOVAL/REFITTING
    Electrohydraulic Spool Valve (‘deh”)
    Control Handle
    –MEASUREMENT AND CHECKING POINTS
    Checking The Safety Solenoid Valve
    Checking The Control Pressures
    –“INSPECTION RESULTS” SHEET
    Checking The Safety Solenoid Valve
    Checking The Control Pressure
    –TOOLS
    Instrument Panel – Electronic Lift (And Radar) – Transmission’axle Control – Engine Management – Infotrac And Iso Socket – Electropilot
  • -CAB LIFT
    –DESCRIPTION
    Identification
    Right Side (Location Of Operations)
    Left Side (Location Of Operations)
    –FULL CAB REMOVAL
    Safety Measure
    Sling Specifications
    –REMOVAL/REFITTING
    Operations 1 To 4
    Preparing The Lifting Bar
    Installing The Lifting Bar
    Taking The Weight Of The Cab
    Operations 5 To 6
    Operations 7 To 9
    Operations Wto 12
    Operations 13 To 14
    Operations 15 To 18
    Operation N* 19
    Operation № 20
    Operation N* 21
    –REFITTING THE CAB
    Special Points
    Tightening Torques
    Adjustments
    –REMOVING/REFITTING THE ROOF
    Full Removal With The Air Conditioning Fans
    Refitting
  • -HEATING/AIR CONDITIONING
    –DESCRIPTION
    Characteristics
    Diagram Of Operating Principle
    Control Panel
    –REMOVAL/REFITTING
    Engine Layout
    Cab Layout
    Heating Radiator Unit And Fans
    Heating Radiator
    –TROUBLESHOOTING GUIDE
    Diagnostics
  • -BONDING THE WINDOWS
    –REMOVAL/REFITTING
    Warning!
    List Of Equipment To Use – Special Instructions
    Removal
    Preparing The Windscreen Before Applying Primer
    Applying Primer
    Preparing The Two-Pack Sealant
    Replacing The Ploughing Window
    –TOOLS
    Cab Lift – Heating/Air Conditioning – Bonding The Windows
  • -LIFT AND FRONT POWER TAKE-OFF
    –FRONT LIFT
    Characteristics
    Exploded Views Of 3 500 And 6 600 Dan Front Lifts
    Tightening Torques
    –MEASUREMENT AND CHECKING POINTS
    Checking The Cylinder Pressure
    –“INSPECTION RESULTS” SHEET
    Checking The Cylinder Pressure
    –FRONT POWER TAKE-OFF
    Characteristics
    Exploded View Of The Front Power Take-Off Assembly
    Exploded View Of The Unit
    Removing The Pto Housing
    Exploded View Of The Clutch
    Removing The Clutch
    Refitting The Clutch
    –MEASUREMENT AND CHECKING POINTS
    Checking The Clutch Feed Pressure
    –“INSPECTION RESULTS” SHEET
    Checking The Clutch Feed Pressure
  • -PNEUMATIC BRAKING
    –HOW IT WORKS
    Measurement And Checking Points
    With The Engine Running And Trailer Connected No Action Of Brakes
    With The Engine Running And Trailer Connected Service Brakes Applied
    With The Engine Running And Trailer Connected Hand Brake Applied
    –MAIN COMPONENTS
    Pneumatic Circuit Layout On Gta 3230
    Compressor
    Pressure Regulator
    Tank
    Trailer Control Valve
    Solenoid Valve
    Principal Control Valve
    Bleeding The Hydraulic And Pneumatic Trailer Braking System
    –TOOLS
    Lift, Front Power Take-Off And Pneumatic Braking Tools

What you get

You will receive PDF file with high-quality manual on your email immediately after the payment.

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