Factory Service Manual For Yanmar TNE Series Engine. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 422
Number:
Searchable: Yes
Models
Yanmar TNE Series
Contents
1.Yanmar TNE Series Service Manual Engine
2.Yanmar 3TNV 4TNV Series 3TNV82A To 3TNV88 4TNV84T To 4TNV106T Service Manual Engine
1.Yanmar TNE Series Service Manual Engine
-SPECIFICATIONS AND PERFORMANCE
2TNE68
3TNE68
3TNE74
3TNE78A
3TNE82A
3TNE82
3TNE84
3TNE88
4TNE82
4TNE84
4TNE88
3TNE84T
4TNE84T
-CROSS SECTIONAL VIEWS
Special Swirl Pre-Combustion Chamber System
Direct Injection System
-COOLING WATER, LUBRICATING OIL AND FUEL OIL
Cooling Water
Lubricating Oil
Fuel Oil
-TROUBLESHOOTING
Trouble Causes And Remedies
Trouble Diagnosis Through Measurement Of Compression Pressure
Special Service Tools And Measuring Instruments
Special Service Tools
Measuring Instruments
-MEASUREMENT, INSPECTION AND ADJUSTMENT
Measuring The Compression Pressure
Adjusting The Valve Head Clearance
Checking The V-Belt Tension
Measuring And Checking The Injection Pressure And Spray Patterns Of The Fuel Injection Valve
Checking And Adjusting The Fuel Injection Timing
Adjusting The No-Load Maximum (Or Minimum) Revolutions
Checking The Cooling Water System And Radiator For Water Leakage
Checking The Battery
Checking Sensors
Checking The Oil Cooler
Checking The Piston Cooling Nozzle
-MEASURING PROCEDURES, SERVICE DATA AND CORRECTIVE ACTION
Cylinder Head
Cylinder Block
Valve Rocker Arm
Piston And Piston Ring
Connecting Rod
Camshaft
Crankshaft
Gears
Trochoid Pump
-DISASSEMBLY AND REASSEMBLY~
Disassembly
Precautions Before And During Reassembly
Service Data-
Cylinder Head
Cylinder Block
Valve Rocker Arm
Piston
Piston Ring
Connecting Rod
Camshaft
Crankshaft
Side Gap And Backlash
Others
-TIGHTENING TORQUE
Main Bolt/Nut
Standard Bolt And Nut
-FUEL INJECTION PUMP FOR INDIRECT INJECTION SYSTEM
Exploded Views (Ypfr Type)
Disassembly
Inspection
Reassembly
-FUEL INJECTION PUMP FOR DIRECT INJECTION SYSTEM
Exploded Views (Ypes Type)
Special Service Tools For Disassembly And Reassembly
Disassembly
Inspection
Reassembly
-GOVERNOR
Exploded Views Of Governor For Indirect Injection System
Exploded Views Of Governor For Direct Injection System
Disassembly
Inspection
Reassembly
-TURBOCHARGER
Specifications
Construction
Waste Gate Valve Adjusting Method
Exploded View Of Turbocharger (W/ Waste Gate)
Tightening Torque
Service Standards
Service Information For Carb Ulg Regulation
Emission Control Labels
Limiting The No-Load Maximum And Minimum Revolutions
Limiting The Fuel Injection Volume
2.Yanmar 3TNV 4TNV Series 3TNV82A To 3TNV88 4TNV84T To 4TNV106T Service Manual Engine
1.SERVICE MANUAL INDUSTRIAL DIESEL ENGINE 3TNV4TNV series(Direct Injection System)
-GENERAL
Engine Nomenclature
Specifications
Fuel Oil, Lubricating Oil And Cooling Water
Engine External Views
Structural Description
Exhaust Gas Emission Regulation
-INSPECTION AND ADJUSTMENT
Periodic Maintenance Schedule
Periodic Inspection And Maintenance Procedure
Adjusting The No-Load Maximum Or Minimum Speed
Sensor Inspection
Water Leak Check In Cooling Water System
Radiator Cap Inspection
Thermostat Inspection
Adjusting Operation
Long Storage
-TROUBLESHOOTING
Preparation Before Troubleshooting
Quick Reference Table For Troubleshooting
Troubleshooting By Measuring Compression Pressure
-DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGI
Cylinder Head: Disassembly, Inspection And Reassembly
Gear Train And Camshaft
Cylinder Block
-LUBRICATION SYSTEM
Lubrication System Diagram
Trochoid Pump Components
Disassembly (Reverse The Procedure Below For Assembly)
Servicing Points
Parts Inspection And Measurement
Lube Oil Filter
-COOLING SYSTEM
Cooling Water System
Cooling Water Pump Components
Disassembly (Reverse The Procedure Below For Assembly)
Servicing Points
-FUEL INJECTION PUMP / GOVERNOR
Introduction
Fuel Injection Pump
-TURBOCHARGER: DISASSEMBLY, INSPECTION AND REASSEMBLY
Structure And Functions
Service Standards And Tightening Torque
Periodic Inspection Procedure
Disassembly Procedure
Washing And Inspection Procedure
Reassembly Procedure
Handling After Disassembly And Reassembly
Troubleshooting
-STARTING MOTROR
For 4TNV94L/ 98
For 4TNV106 (T)
For 3Tnv82A To 3/4Tnv88
-ALTERNATOR
The 40A Alternator For 3Tnv84 And Other Models
-ELECTRIC WIRING
Electric Wiring Diagram
Precaution On Electric Wiring
-TIGHTENING TORQUE FOR BOLTS AND NUTS
Tightening Torques For Main Bolts And Nuts
Tightening Torques For Standard Bolts And Nuts
-SERVICE STANDARDS
Engine Tuning
Engine Body
Lubricating Oil System (Trochoid Pump)
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