Clark CDP100 CDP164 Service Manual Forklift SM622 manuals in PDF

Factory Service Manual For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 330
Number: SM622 (november 1998)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Clark Forklift
CDP100
CDP164

Contents

-PERIODIC SERVICE
Introduction
Lift Truck Maintenance
-SAFE MAINTENANCE
Safety
Lifting, Jacking, and Blocking
Towing
-CUMMINS DIESEL ENGINE
Troubleshooting
Engine Removal And Replacement
Cummins Engine Specifications
-COOLING SYSTEM
Troubleshooting
Testing And Maintenance
Radiator Repair
-AIR INDUCTION SYSTEM
Air Intake And Air Cleaner
-TRANSMISSION
Specifications & Service Data
Troubleshooting
Transmission Cooling
Transmission Filter Installation
-ELECTRONIC CONTROLS
Protective Systems
EGS User Manual And Troubleshooting Guide
How To Use Battery Jumper Cables
-ELECTRICAL
General Troubleshooting
Starter And Battery Troubleshooting
Alternator Troubleshooting
Alternator Overhaul
Starter Troubleshooting
Wiring Diagrams
-DRIVE AXLE
Troubleshooting
Drive Axle Overhaul
-PROP SHAFT
Troubleshooting
Prop Shaft Removal and Repair
-TIRE AND WHEEL SAFETY
Pneumatic Wheels and Tires
Pneumatic Tire Maintenance Precaution
General Tire Maintenance, Inspection, and Repair
Wheel Dismounting and Remounting
Wheel Disassembly and Tire Removal
Tire Replacement and Wheel Reassembly
-PARKING BRAKES
Cross-of WDB brake assembly
Brake Maintenance
Brake Dismantling
Wheel Hub Seal Replacement
Install the Wheel Hub/Brake Adapter as Follows
Hub Inner Seal Installation Details
Sleeve Ring Installation
Brake Dismantling
Brake Cover/Piston Inspections
Brake Drum Dismantling
Brake Plate Installation
Brake Unit Installation
Brake Back Plate, Piston and Piston Seal Replacement Details
Outer Hub Seal Replacement
Seal Installation
Brake Plate Centering Tools in Position
Special Tools
-STEERING
Steering S.T.A.C. and Accumulator Charge Valve
-STEER AXLE
General Description
Steer Axle Stop Adjustment
Maintenance Procedures
Steering Cylinder
Wheel Bearing And Pivot Bearing Adjustment
-HYDRAULICS
Hydraulic Schematic
Control Valve
Tandem Cooling Pumps
-TILT CYLINDER
Tilt Cylinder Service Procedures
Tilt Cylinder Drift Test
Tilt Cylinder Adjustment
-UPRIGHT
General Description
Carriage And Upright Rollers
Upright Chain Inspection, Adjustment
-SPECIFICATIONS
General Specifications

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