Factory Service Manual For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 961
Number: SM598 (october 1994)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Clark Forklift
CGC20-30
CGP20-30
CDP20-30
Contents
-SAFE MAINTENANCE
Safety
Lifting, Jacking, and Blocking
Towing
-PERIODIC SERVICE
Maintenance Schedules
The Planned Maintenance Program
The PM Inspection Form
-S4S DIESEL ENGINE
Engine Oil and Filter
Throttle Linkage Checks and Adjustment
Fuel Supply System
RPM Settings and Stall Tests
Engine Removal and Replacement
S4S Diesel Engine Service Manual
Balancer for S4S Diesel Engine
-4G64 GAS/LPG/CNG ENGINE
Engine Specifications
Engine Troubleshooting
Engine Oil and Filter
Engine Tune-Up
RPM, Vacuum, and Stall Tests
Compression Checks
Engine Removal and Replacement
Engine Overhaul
-GM ENGINE
Specifications
Troubleshooting
Oil and Filter
Tune-Up
RPM, Vacuum, and Stall Tests
Compression Checks
Removal and Replacement
Engine Overhaul
-ENGINE COOLING
Specifications and Description
Troubleshooting
Testing and Maintenance
Cooling System and Alternator Belt Service
Radiator R&R
Radiator R&R (GM)
-LPG FUEL SYSTEM
Specifications and Description
Troubleshooting
Adjustments and Maintenance
Carburetor and Throttle
Vaporizer-Regulator
Fuel Lock-off Valve
-GASOLINE-CARB FUEL SYSTEM
Specifications and Description
Troubleshooting
Checks and Adjustments
Removal, Replacement, and Overhaul
Fuel Pump and Filter
-AIR INDUCTION & EXHAUST
Specifications and Description
System Service
Exhaust Systems
-TA-30 STANDARD TRANSAXLE
Specifications and Description
Troubleshooting
Oil and Filter
Oil Cooler
Transaxle R&R
Overhaul
Drive Axle Ends
Transaxle Control Valve
-HYDROSTATIC TRANSMISSION
Specifications and Description
Troubleshooting and Adjustments
Using the SUSMIC DIA-3
Components Removals and Replacements
Hydrostatic Drive Pump Service
Hydrostatic Drive Motors Service
Drive Axle Ends
Axial Piston Pump & Motor
-IGNITION SYSTEM
Description and Specifications
Troubleshooting
Inspection, Adjustment, and Timing
GM Ignition System
Distributor Overhaul
-INSTRUMENT POD
Description & Specifications
Troubleshooting
Removal and Installation
-ELECTRICAL SYSTEM
Specifications & Wire Diagrams
Starter and Battery
Alternator
Starter Maintenance and Overhaul
Alternator Maintenance
-WHEELS AND TIRES
Specifications and Description
Cushion Wheels and Tires
Pneumatic Wheels and Tires
-BRAKE/INCHING SYSTEM (HYDROSTATIC TRANS)
Specifications and Description
Troubleshooting
Brake/Inching Pedals, Linkages, & Adjustments
Brake System Bleeding
Master Cylinder Overhaul
Service Brake Adjustment and Overhaul
Parking Brake Service
-BRAKE SYSTEM (STANDARD TRANSAXLE)
Specifications and Description
Service Brake Troubleshooting
Brake/Inching Pedals and Linkage Adjustments
Bleeding
Brake Valve Service
Service Brake Adjustment and Overhaul
Parking Brake Service
-STEERING COLUMN AND GEAR
Specifications and Description
Steering System Troubleshooting
Steering Column and Component Removal and Replacement
Steering System Relief Pressure Check and Adjustment
Steering Gear Overhaul
-STEER AXLE
Specifications and Description
Wheel Bearing Maintenance and Adjustment
Steer Axle Removal and Replacement
Steer Axle Overhaul
Steer Cylinder Removal and Replacement
Steer Cylinder Overhaul
-HYDRAULIC SUMP, FILTERS, AND PUMP
Specifications and Description
Main Hydraulic Pump Troubleshooting
Hydraulic Filters and Fluid Maintenance and Change
Hydraulic Pump Removal and Replacement
Hydraulic Pump Overhaul
-HYDRAULIC CONTROL VALVA/LIFT CIRCUIT
Specifications and Description
Hydraulic System Schematics
Hydraulic System Troubleshooting
Hydraulic System Pressure Checks and Adjustments
Hydraulic Control Valve Removal & Replacement
Hydraulic Control Valve Overhaul
-TILT CYLINDERS
Specifications and Description
Checks and Adjustments
Removal and Replacement
Overhaul
-UPRIGHTS
Upright Specifications and Description
Troubleshooting
Inspection
Carriage and Upright Roller Clearance Checks
Cylinder Removal, Shimming, Overhaul, and Replacement
Upright Chain Inspection, Adjustment, and Replacement
Fork and Carriage Removal and Replacement
Upright Removal and Replacement
-COUNTERWEIGHT AND CHASSIS
Counterweight Specifications and Description
Counterweight Removal and Replacement
Overhead Guard/Operator’s Cell R&R
Floorboard, Cowls, Radiator Cover, and Seat Deck R&R
Operator’s Seat R&R
-SPECIFICATIONS
Nameplates and Decals
General Specifications
Hydraulic Fitting Tightening Procedure
What you get
You will receive PDF file with high-quality manual on your email immediately after the payment.
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