Clark EC90 EC120 Service Manual Forklift SM646 manuals in PDF

Factory Service Manual For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 324
Number: SM646 (february 1999)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Clark Forklift
EC90
EC120

Contents

-SAFE MAINTENANCE
Safety
Lifting, Jacking, and Blocking
-PERIODIC SERVICE
Maintenance Schedule
The Planned Maintenance Program
The PM Inspection Form
-BATTERY
Battery Service
-WIRING, SWITCHES, AND INSTRUMENTS
Electrical Diagrams
General Electrical Service Tips
Switches and Sensors
Instrument Panel
-ELECTRICAL MOTORS
Motors Specifications and Description
Motors Inspection and Troubleshooting
Drive Motor Overhaul
Lift Pump Motors
Steer Pump Motor Overhaul
-MOTOR CONTROLS
Specifications and Description
Control System Maintenance and Checks
Control Panel Removal and Replacement
Contactors Overhaul
EV-200LX Handset Operation Supplement
EV-200LX Status Codes
-DRIVE AXLE
Drive Axle Specifications and Description
Drive Axle Troubleshooting
Drive Axle Removal and Installation
Drive Axle Overhaul General Practices
Drive Axle Ends Overhaul
Drive Axle Differential Adaptor Overhaul
Drive Axle Differential Overhaul
-WHEELS AND TIRES
Specifications and Description
Cushion Wheels and Tires
-BRAKE SYSTEM
Brake System Specifications and Descriptions
Service Brake Troubleshooting
Pedal and Linkage Adjustments
Service Brake Linkage Adjustment
Brake System Bleeding
Brake Master Cylinder Service
Service Brake Overhaul
Seat Brake Service
-STEERING SYSTEM
Steering System Specifications and Description
Steering System Troubleshooting
Steering System Relief Pressure Check and Adjustment
Steering Column Removal and Installation
Steering Gear Overhaul
Steering Pump Overhaul
Steer Axle Maintenance and Overhaul
Steer Cylinder Overhaul
-MAIN HYDRAULIC SYSTEM
Main Hydraulic System Specifications and Description
Fluids and Filters
Hydraulic System Troubleshooting
Hydraulic System Pressure Checks and Adjustments
Main Hydraulic Pump Overhaul
Hydraulic Control Valve Removal and Overhaul
-TILT CYLINDERS
Tilt Cylinder Specifications and Description
Tilt Cylinder Checks and Adjustments
Tilt Cylinder Mounting and Overhaul
Tilt Lock Valve Overhaul
-UPRIGHTS
Upright Removal and Replacement
Lift Chain Inspection and Service Guidelines
-COUNTERWEIGHT AND CHASSIS
Counterweight Removal and Installation
Overhead Guard Removal and Installation
Seat and Sheet Metal Removal and Installation
-SPECIFICATIONS
Nameplate and Decals
General Specifications
Hydraulic Fitting Tightening Procedure

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