JCB 530-70 532-120 533-105 535-60 535-95 535-125 535-140 537-135 540-70 540-140 540-170 Loadall Service Manual Telescopic Handler 9803-3630 manuals in PDF

JCB 530-70 532-120 533-105 535-60 535-95 535-125 535-140 537-135 540-70 540-140 540-170 Loadall Service Manual Telescopic Handler 9803-3630

The Factory Service Manual for JCB Loadall Rough Terrain Variable Reach Truck provides comprehensive guidance for the maintenance, service, repair, and troubleshooting of the JCB Loadall models. This detailed manual includes illustrations, step-by-step instructions, and diagrams to assist technicians and owners in effectively servicing their equipment.

Key Features

• Format: PDF
• Language: English
• Pages: 1013
• Searchable: Yes
• Wiring Diagrams: Yes
• Hydraulic Diagrams: Yes

Models Covered

This manual specifically covers the following JCB Loadall Telescopic Handler models:

• 530-70 (Serial No. from 768740)
• 532-120 (Serial No. from 774598)
• 533-105 (Serial No. from 786756)
• 535-60 (Serial No. from 1064599)
• 535-95 (Serial No. from 778295)
• 535-125 (Serial No. from 1064203)
• 535-140 (Serial No. from 1065087)
• 537-135 (550) (Serial No. from 774605)
• 540-70 (Serial No. from 771065)
• 540-140 (Serial No. from 1064723)
• 540-170 (Serial No. from 780925)

Comprehensive Contents

General Information

• Introduction
• Standard Torque Settings
• Service Tools
• Service Consumables
• Terms and Definitions

Care and Safety

• Safety Notices

Maintenance

• Routine Maintenance

Attachments

• Service Procedures

Body and Framework

• Technical Data
• Basic Operation
• Service Procedures
• Fault Finding
• Air Conditioning Option
• Fork Carriage
• Boom
• Load Indicators
• Cab
• Fuel Tank
• Instrument Panels (Series II Cab)

Electrics

• Technical Data
• Schematic Circuits
• Service Procedures
• Alternator
• Starter Motor

Controls

• Accelerator Cable

Hydraulics

• Technical Data
• Basic System Operation
• Schematic Circuits
• Fault Finding
• Service Procedures
• Double Pump
• Triple Pump
• Parallel Service Valve Block
• Flowshare (LSV) Valve Block
• Inloader Valve Block
• Regenerative Valve Block
• Remote Control (Two Spool) Valve Block
• Servo Diverter Valve Block
• Servo Joystick
• Fan Motor
• Hydraulic Rams
• Parallel Lift
• Smooth Ride System (SRS)

Transmission

• Technical Data
• Basic Operation
• Systems Description
• Service Procedures
• Electrical Connections
• Fault Finding
• Propshafts
• Front Axles SD70 and SD80
• Rear Axles SD55 and SD80
• Powershift Gearbox
• Torque Converter
• Bevel Gearbox
• Oil Cooler

Brakes

• Technical Data
• Basic Operation
• Fault Finding
• Service Procedures
• Master Cylinder
• Servo Unit
• Service Brakes
• Parking Brake
• Axles

Steering

• Technical Data
• Basic System Operation
• Electrical Connections

Conclusion

This Factory Service Manual for JCB Loadall Rough Terrain Variable Reach Truck is an indispensable resource for technicians and owners. It provides clear, detailed instructions and comprehensive information for maintaining and repairing JCB Loadall models. With 1013 pages of detailed content, including wiring and hydraulic diagrams, this manual is your go-to guide for ensuring the longevity and optimal performance of your JCB Loadall Telescopic Handler.