Factory Troubleshooting And Repair Manual For Case Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 570
Number: 6-11380R0 (issued 2000)
Bookmarks: Yes
Searchable: Yes
Model
Case Engine
5.9 Liter
Contents
-INTRODUCTION
About the Manual
General Cleaning Instructions
General Safety Instructions
How to Use the Manual
Illustrations
-ENGINE IDENTIFICATION
Engine Diagrams
Engine Identification
Specifications
-TROUBLE SHOOTING SYMPTOMS
Troubleshooting Procedures and Techniques
Troubleshooting Symptoms Charts
-CYLINDER BLOCK
Bearings, Connecting Rod
Bearings, Main
Camshaft
Camshaft Bushings
Camshaft Gear (Camshaft Removed)
Connecting Rod
Crankshaft
Crankshaft Gear, Front (Crankshaft Installed)
Crankshaft Gear, Front (Crankshaft Removed)
Crankshaft Seal, Front
Crankshaft Seal, Rear
Crankshaft Speed Indicator Ring
Crankshaft Wear Sleeve, Front
Crankshaft Wear Sleeve, Rear
Cylinder Block
Gear Cover, Front
Gear Housing, Front
Piston
Piston and Connecting Rod Assembly
Piston Rings
Service Tools
Vibration Damper
Vibration Damper, Rubber
-CYLINDER HEAD
Crosshead
Cylinder Head
Cylinder Head Gasket
Injector Protrusion
Service Tools
Valve, Cylinder Head
Valve Guide, Cylinder Head
Valve Guide Seal, Cylinder Head
-ROCKER LEVERS
Crankcase Breather Tube
Overhead Set
Rocker Lever
Rocker Lever Cover
-CAM FOLLOWERS/TAPPETS
Service Tools
Push Rods or Tubes
Tappet
-FUEL SYSTEM
Engine Fuel Heater, Electric
Flow Diagram, Fuel System
Fuel Consumption
Fuel Flow
Fuel Injection Pump, Rotary
Fuel Lift Pump
Fuel Pump Diagnostics
Fuel Pump Support Bracket
Fuel Pump Timing
Fuel System – General Information
Service Tools
Specifications
Stall Speed Checklist
Stall Speed Test
-INJECTORS AND FUEL LINES
Air in Fuel
Fuel Connector (Head Mounted)
Fuel Drain Line Restriction
Fuel Drain Lines
Fuel Filter (Canister Type)
Fuel Filter Head Bracket
Fuel Filter (Spin-On Type)
Fuel Inlet Restriction
Fuel Return Overflow Valve
Fuel Supply Lines
Injector
Injector Supply Lines (High Pressure)
Injectors and Fuel Lines – General Information
Service Tools
-LUBRICATING OIL SYSTEM
Engine Oil Heater
Flow Diagram, Lubricating Oil System
Lubricating Oil and Filters
Lubricating Oil Cooler
Lubricating Oil Dipstick
Lubricating Oil Dipstick Tube
Lubricating Oil Filter (Spin-On)
Lubricating Oil Pan
Lubricating Oil Pressure Regulator (Main Rifle)
Lubricating Oil Pressure Sensor, OEM
Lubricating Oil Pump
Lubricating Oil Suction Tube (Block-Mounted)
Lubricating Oil System – General Information
Service Tools
Specifications
-COOLING SYSTEM
Coolant Heater
Coolant Temperature Gauge
Coolant Thermostat
Cooling System
Cooling System Diagnostics
Drive Belt, Cooling Fan
Fan Clutch, On-Off
Fan, Cooling
Fan Hub, Belt Driven
Fan Shroud Assembly
Fan Spacer and Pulley
Flow Diagram, Cooling System
Radiator
Radiator Hoses
Radiator Pressure Cap
Radiator Shutter Assembly
Service Tools
Specifications
Water Pump
-DRIVE UNITS
Hydraulic Pump Drive
Hydraulic Pump Drive Gear and Shaft
-AIR INTAKE SYSTEM
Air Crossover
Air Inlet Connection
Air Intake Manifold
Air Intake Restriction
Air Intake System – General Information
Air Leaks, Air Intake and Exhaust Systems
Boost Pressure
Charge Air Cooler (CAC)
Cold Starting Aid
Flow Diagram, Air Intake System
Service Tools
Specifications
Turbocharger
Turbocharger Axial Clearance
Turbocharger Blade Damage
Turbocharger Compressor Seal Leaks
Turbocharger Oil Drain Line
Turbocharger Oil Supply Line
Turbocharger Radial Bearing Clearance
Turbocharger Turbine Seal Leaks
Turbocharger Wastegate Actuator
Turbocharger Wastegate Valve Body
-EXHAUST
Exhaust Manifold, Dry
Exhaust Restriction
Flow Diagram, Exhaust System
Service Tools
Specifications
-MISCELLANEOUS
Cup Plug
Pipe Plug
Service Tools
Straight Thread Plug
-SPECIFICATIONS
Air Intake System – Specifications
Air Intake System – Torque Values
Cam Followers/Tappets – Specifications
Capscrew Markings and Torque Values
Cooling System – Specifications
Cooling System – Torque Values
Cylinder Block – Specifications
Cylinder Block – Torque Values
Cylinder Head – Specifications
Cylinder Head – Torque Values
Drive Belt Tension
Electrical Equipment – Torque Values
Engine Testing – Specifications
Exhaust System – Specifications
Fraction, Decimal, Millimeter Conversions
Fuel System – Specifications
Fuel System – Torque Values
Injectors and Fuel Lines – Specifications
Injectors and Fuel Lines – Torque Values
Lubricating Oil System – Specifications
Lubricating Oil System – Torque Values
Mounting Adaptations – Specifications
Mounting Adaptations – Torque Values
Newton-Meter to Foot-Pound Conversion Chart
Pipe Plug Torque Values
Rocker Levers – Specifications
Rocker Levers – Torque Values
Tap-Drill Chart – U.S. Customary and Metric
Weights and Measures – Conversion Factors
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