Factory Service Manual For Case Articulated Truck. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 1278
Number: 84187913 (september 2009)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Case Articulated Truck
327B
330B
From serial no. ZCNAD30TP8P457003
Contents
-GENERAL
Conditions Of Use
Safety Instructions
-TECHNICAL DATA
Vehicle Composition
Dimensions (Empty Vehicle)
Dimensions With Body Raised
Weights
Center Of Gravity (Horizontal Position)
Performance
Performance Alignment Chart
Main Technical Specifications
Position Of Identification Data On Main Groups
Main Technical Specifications
List Of Bulbs
Capacities
Tire Pressure Table
Antifreeze Concentration In Engine Coolant
Antifreeze Concentration In Windscreen Washer Fluid
Battery Electrolyte Density Table
Tightening Torque
Plates Applied To The Vehicle
European Version
Inside Engine Hood Plate
Inside Cab Plate
USA Version
Inside Engine Hood Plate
Inside Cab Plate
Standard Tightening Torques
Measures (International System)
-FAILURE CODES
Multiplex System Fault Codes
Multiplex System Fault Codes List
Engine Fault Codes
Engine Control Fault Codes List
Transmission Fault Codes
Automatic Transmission Control System Failure Codes List
-ENGINE
Walk Around
Electronic System Control
Feeding
Fuel Supply Diagram
Engine Air Intake System
Variable Geometry Turbine (VGT)
Holset HV55V (Variable Geometry Turbine)
Actuator Adjustment
Engine Exhaust System
Engine Brake
Early Closing System For The Intake Valves (“Miller” Cycle)
Cooling
Engine Cooling System
Lubrication
Technical Specification
General Characteristics
Assembly Clearance Data
Tightening Torques
Tightening Order Of Gearbox To Engine Block Fastening Screws
Tools
Troubleshooting By Symptoms
Maintenance
Engine Removal-Replacement
Removal-Replacement Of The Flexible Coupling Joint
Radiator Group Removal-Replacement
Automatic Transmission Oil-Water Heat Exchanger Removal-Replacement
Dismantling The Engine On The Bench
Repair Operations
Cylinder Liners
Crankshaft
Connecting Rod
Cylinder Head
Distribution
Rocker Shaft
Assembling The Engine On The Bench
Completing Engine Assembly
Turbocharger Repair
-AUTOMATIC TRANSMISSION
Description
Transmission Speed Sensors
Fundamental Components
Operation
Hydraulic Circuit
Transmission Hydraulic Control Diagram
Oil Circulation System – Version With Retarder
Oil Circulation System – Version Without Retarder
Technical Data
Automatic Transmission Control System Components
Tightening Torque
Tools
Maintenance
Hydraulic Pressure Check Procedure
Removal-Replacement Automatic Transmission Gearbox
Inspection
Hydraulic Control Unit
Lock-Up Clutch Valve (WK)
Gearbox And Gear Disassembly
Cleaning, Inspecting And Checking
Inspecting And Checking
General Assembly Standards
Dismantling And Reassembly Of Main Units
Gearbox And Gear Assembly
-FRONT AXLE – DISC BRAKES
Description
Specifications And Data
Tightening Torques
Tools
Diagnostics
Maintenance
Removal-Refit
Brake Caliper Detachment-Reattachment
-INTERMEDIATE AXLE – DISC BRAKES
Description
Specifications And Data
Tightening Torques
Tools
Diagnostics
Maintenance
Intermediate Axle Removal-Refit
Brake Caliper Detachment-Reattachment
Epicyclic Reducer Overhaul
Tandem Transmission And Differential Overhaul
Brake Caliper Overhaul
Brake Disc Overhaul
-REAR AXLE
Description
Specification And Data
Tightening Torques
Equipment
Diagnostics
Maintenance
Rear Axle Removal-Refit
Epicyclic Reducer Overhaul
Tandem Transmission And Differential Overhaul
-DRIVELINE
Description
Specifications And Data
Tightening Torques
Inspection Procedures
Maintenance
Detachment-Reattachment Of The Parking Brake Disc And Caliper
Central Bearing Overhaul
-SUSPENSIONS
Description
Technical Data
Tightening Torques
Maintenance
Front Suspension Removal-Replacement
Front Suspension Cylinder Removal-Replacement
Front Ball Joint Removal
Rear Suspension Removal-Replacement
Disassembly-Reassembly Of The Rear Suspension Central Bushings
Detachment-Reattachment Of The Rear Suspension Stabilizer Bars
Detachment-Reattachment Of The Rear Suspension Bushings
Replacement Of The Flexible Coupling
Suspension Cylinder Overhaul
-WHEELS AND TIRES
Wheels
Description
Specifications And Data
Tire Pressure Table-327B
Tire Pressure Table-330B
Tightening Torque
Replacing A Complete Wheel
Tire-Rim Disassembly-Assembly
-HYDRAULIC SYSTEM
Description
Hydraulic System Pressure Test Points
Technical Data
Steering And Dumping System
Braking System -Disc Brakes Version
Braking System -Wet Brakes Version
Brake Cooling System (Wet Brakes Version)
-ELECTRICAL SYSTEM
Multiplex System Overview
Can Line
Multiplex System General Diagram
Bulkhead Connectors
Front-Rear Frame Services Cable Interface Connector
Diagnostic Connector Pin-Out
Can Open Line
Can Open Line – Wet Brakes Version
Body Computer System Components Cluster
I/O Mode
MIDAC
Location Of Sensors And Actuators
Can J1939 Line
EDC Engine Control Unit
Transmission Control Unit (TCU)
Electrical Supply
Ground Points
Relays And Fuses Interconnection Control Unit
Relays And Fuses
Topographic Diagrams
General
Topographic Diagram Of Front Main Frame Services Cable Wiring – (Wet Brakes Version)
Topographic Diagram Of Rear Main Frame Services Cable Wiring
Topographic Diagram Of Cab Cable Wiring
Topographic Diagram Of Engine -Main Frame Wiring
Topographic Diagram Of Main Frame -Automatic Transmission Wiring
Topographic Diagram Of Cab – Automatic Transmission Wiring
Work On The Batteries
Feedthrough Connectors And Electronic Control Units Removal-Replacement
Digit Cable Colour Codes
Electrical System
-PNEUMATIC SYSTEM
Description
Location Of Compressed Air Generation Components
Pneumatic System Pressure Test Points
Pneumo-Hydraulic Braking System
Diagrams – Disc Brake Version
Services Pneumatic System
Diagrams
Description Of Main Components
Compressor
APU Air Processing Unit
Duplex Distributor
Relay Valve
Pneumo-Hydraulic Converter
Parking Brake Distributor
Tightening Torques
Diagnostic
-GREASING SYSTEM
Manual Greasing
Automatic Grease System
Calibrate Greasing
Calib Time Greasing
Distribution Divider
-AIR CONDITIONING SYSTEM
Air-Conditioning System
Technical Data
Tools
Diagnostics
Maintenance
General Servicing
System Draining And Recharging Procedures
R134A Refrigerant Recharging And Recovery Station
Control Panel
Charge Cylinder And Oil Tank
Safety Standards
Operations Flow Diagram
Recovering Refrigerant From System On Vehicle
Creating Vacuum In System
Restoring System Oil
Charging The System With Refrigerant
Checking System Pressures
Operations Prior To Removing Station From System
Leak Detector For Air Conditioning
Systems With HFC R134A
-CAB
Description
Engine Hood Tipping Hydraulic System
Cab Tipping Hydraulic System
Tightening Torques
Cab Removal-Replacement
Body Element Removal-Refitting
Engine Hood Tipping Cylinder
Cab Tilting Cylinder
Hood
Lower Covers
Side Covers
Side Panels
-CHASSIS
Description
Tightening Torques
Articulation Joint Removal-Replacement
Tests And Checks
Repair Operations
Body Detachment-Reattachment
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