JLG 534D-9 534D-10 544D Service Manual Telehandler SN 0160000447- SN 0160000192- manuals in PDF

Factory Service Manual For JLG Telehandler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 174
Issue: november 2008
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JLG Telehandler
534D-9
534D-10
S/N 0160000447 And After
544D
S/N 0160000192 And After

Contents

-SAFETY PRACTICES
Introduction
Disclaimer
Operator & Safety Manual
Do Not Operate Tags
Safety Information
Safety Instructions
Safety Decals
-GENERAL INFORMATION AND SPECIFICATIONS
Replacement Parts and Warranty Information
Torque Charts
Specifications
Fluid and Lubricant Capacities
Service and Maintenance Schedules
Lubrication Schedules
-BOOM
Boom System Component Terminology 534D-9, 534D-10
Boom System – Three Section
Boom Maintenance – Three Section (Complete Removal)
Boom Maintenance – Three Section (Individual Section Removal)
Boom Cables – Three Section
Auxiliary Electric Cable – Three Section
Extend/Retract Cylinder Removal and Installation – Three Section
Boom System Component Terminology 544D
Boom System – Four Section
Boom Maintenance – Four Section (Complete Removal)
Boom Maintenance – Four Section (Individual Section Removal)
Boom Extend and Retract Chains – Four Section
Boom Section Separation Adjustment – Four Section
Hydraulic Sub-Assembly Removal/Installation – Four Section
Boom Wear Pads
Quick Switch Assembly
Forks
Troubleshooting
-CAB AND COVERS
Operator’s Cab and Covers Component Terminology
Operator’s Cab
Cab Components
Cab Removal
Cab Installation
-AXLES, WHEELS AND TIRES
Axles, Wheel and Tire Component Terminology
General Information
Axle Assemblies
Rear Drive Hubs
Rear Steer Axle
Wheels and Tires
Brakes
Towing a Disabled Machine
-HYDROSTATIC DRIVE PUMP
Drive Pump Assembly Component Terminology
Drive Pump Description
Drive Pump Serial Number
Drive Pump Specifications
Drive Pump Replacement
Hydrostatic Drive Performance Checks
-ENGINE
Introduction: John Deere 4045TF275 & 4045HF275
Engine Serial Number
Specifications and Maintenance Information
Introduction: Cummins QSB4.5
Engine Serial Number
Specifications and Maintenance Information
Cooling System
Electrical System
Fuel System
Exhaust System
Air Cleaner Assembly
Engine Replacement
Engine Drive Plate/Coupling
Engine Troubleshooting
-HYDRAULIC SYSTEM
Hydraulic Component Terminology
Safety Information
Hydraulic Pressure Diagnosis
Hydraulic Circuits
Hydraulic Reservoir
Engine Implement Pump
Drive Motors
Control Valves
Hydraulic Cylinders
-ELECTRICAL SYSTEM
Electrical Component Terminology
Specifications
Service Warnings
Fuses and Relays
Electrical System Schematics
Engine Start Circuit
Charging Circuit
Windshield Wiper Motor (If Equipped)
Cab Heater and Fan (If Equipped)
Solenoids, Sensors and Senders
Gauges
Dash Switches
Transmission Lever
Traction Lock Pedal
Troubleshooting – Cummins

What you get

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