Factory Service Manual For JLG Telehandler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 268
Issue: september 2012
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
JLG Telehandler
6036
6042
SN 0160045066 & After including 0160042742, 0160042747 & 0160042755
8042
10042
10054
SN 0160045250 & After including 0160042754, 0160042762, 0160042877, 0160042911, 0160043185, 0160043220 & 0160043244 excluding 0160045255
Contents
-SAFETY PRACTICES
Introduction
Disclaimer
Operation & Safety Manual
Do Not Operate Tags
Safety Information
Safety Instructions
Safety Decals
-GENERAL INFORMATION AND SPECIFICATIONS
Replacement Parts and Warranty Information
Torque Charts
Specifications
Fluid Specifications
Fluid and Lubricant Capacities
Service and Maintenance Schedules
Lubrication Schedules
-BOOM
Boom System Component Terminology
Safety Information
Boom System – Three Section (6036, 6042, 8042 & 10042)
Boom Assembly Maintenance
Boom System – Four Section (10054)
Boom Assembly Maintenance
Boom Extend and Retract Chains
Quick Attach Assembly
Boom Wear Pads
Forks
Troubleshooting
-CAB AND COVERS
Operator Cab and Covers Component Terminology
Operator Cab
Cab Components
Cab Removal
Cab Installation
-AXLES, DRIVE SHAFTS, WHEELS AND TIRES
Axle, Drive Shaft and Wheel Component Terminology
General Information
Axle Assemblies
Axle Assembly and Drive Shaft Troubleshooting
Drive Shafts
Wheels and Tires
Brakes
Towing a Disabled Machine
-TRANSMISSION
Transmission Assembly Component Terminology
Transmission Serial Number
Transmission Specifications and Maintenance Information
Transmission Replacement
Transmission Troubleshooting
-ENGINE
Introduction
Engine Serial Number
Specifications and Maintenance Information
Engine Cooling System
Engine Electrical System
Fuel System
Engine Exhaust System
Air Cleaner Assembly
Engine Replacement
Isolation Coupler
Troubleshooting
-HYDRAULIC SYSTEM
Hydraulic Component Terminology
Safety Information
Hydraulic Pressure Diagnosis
Hydraulic Circuits
Hydraulic Reservoir
Hydraulic System Pump
Valves and Manifolds
Hydraulic Cylinders
-ELECTRICAL SYSTEM
Electrical Component Terminology
Specifications
Safety Information
Fuses and Relays
Electrical System Schematics
Engine start circuit
Charging Circuit
Window Wiper/Washer Windshield Wiper Motor
Cab Heater and Fan
Solenoids, Sensors and Senders
Display Monitor and Gauges
Dash Switches
Troubleshooting
-STABIL-TRAK SYSTEM AND BOOM INTERLOCK SYSTEM
Stabil-TRAK System Component Terminology
Boom Extend Interlock System Component Terminology (10054 Only)
Stabil-TRAK Description
Stabil-TRAK Operation
Boom Extend Interlock System Description
Boom Extend Interlock System Operation (10054 Only)
Stabil-TRAK System Test
Stabil-TRAK Boom Interlock Electrical Circuit Operation and Troubleshooting
Boom/Outrigger Interlock System Test
Stabil-TRAK Hydraulic Circuit Operation and Troubleshooting
Boom Extend System Hydraulic Circuit Operation and Troubleshooting
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