Factory Operation Manual For Yanmar Marine Propulsion Engine. Manual For Owners And Operators. It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution. Detailed Illustrations and Parts Lists.
Format: PDF
Language: English
Pages: 677
Issued: january 2016
Bookmarks: Yes
Parts List: Yes
Parts Exploded View: Yes
Model
Yanmar Marine Propulsion Engine
6EY26W
Contents
-BASIC DESCRIPTIONS
Preface
Engine Specification
Direction of Rotation
External and Sectional View
Term & Symbol Marks
Precautions on Maintenance
Precautions prior to Maintenance & Servicing
Protective Device Setting Values Holding Volumes of Lubricating Oil & Cooling Water Pressure & Temperature Setting Values
Assembly Adjustment Values
Clearances & Wear Limits of Major Parts
Table of Tightening Torques of Major Bolts & Nuts
Principal Dimensions & Mass for Disassembly & Servicing
SI Unit Conversion Table
Symbol Marks on Piping Layout & Instruments
-OPERATION
Operational Preparation
Starting
Running
Stopping
Special Running Method
Data Sheet
TROUBLE SHOOTING & COUNTERMEASURES
-FUEL OIL, LUBRICATING OIL & COOLING WATER
Quantity Criteria of Fuel Oil
Choosing of Lubricating Oil
Control on Lubricating Oil
List of Lubricating Oil Brands
Criteria on Cooling Fresh Water
Selection and Control of Corrosion Inhibitor
-MEASUREMENT OF RUNNING PERFORMANCE
Precaution on Measuring Performance & Measure Items
Measurement of Running Performance
Measurement of Max. Combustion Pressure
-CYLINDER BLOCK & CYLINDER LINER
Outline
Overhauling the Cylinder Block
Overhauling the Cylinder Liner
Parts List Of Cylinder Blick
-TURNING DEVICE
Outline (Manual Cranking)
Operation of the Manual Cranking Device
Parts List Of Turning Device
-CYLINDER HEAD & ITS ACCESSORIES
Outline
Overhauling the Cylinder Head
Overhauling the Intake / Exhaust Valves
Overhauling the Intake / Exhaust Valve Seat
Overhauling the Intake / Exhaust Valve Guide
Overhauling the Intake / Exhaust Valve Bridge & Guide
Overhauling the Valve Rotator
Adjusting the intake / Exhaust Valve Head Clearance
Parts List of Cylinder Head
-TIMING GEAR, CAMSHAFT & INTAKE / EXHAUST SWING ARM
Outline
Overhauling the Timing Gear
Servicing the Camshaft
Servicing the Intake / Exhaust Swing Arm
Parts List of Timing Gear
Parts List of Camshaft & Suction / Exhaust Swing Arm
-AIR COOLER, EXHAUST MANIFOLD & TURBOCHARGER
Outline
Servicing the Air Cooler
Overhauling the Exhaust Manifold Turbocharging Operation Manual (ST5)
Turbocharger Blower Washing Procedure
Parts List of Air Cooler (FW Side T/C)
Parts List of Boost Air (FW Side T/C)
Parts List of Turbocharger (FW Side T/C)
Parts List of Turbocharger Blower Washer (FW Side T/C)
-MAIN BEARING & CRANKSHAFT
Outline
Overhauling the Main Bearing
Overhauling the Crankshaft
Measurement of Crankshaft Deflection
Parts List of Main Bearing
Parts List of Crankshaft & Flywheel
Parts List of RATO Coupling
-PISTONS & CONNECTING ROD
Outline
Overhauling the Pistons & Piston Pins
Overhauling the Connecting Rods
Parts List of Piston & Connecting Rod
-LUBRICATING OIL SYSTEM
Outline (Turbocharger Is Equipped To The Flywheel Side)
Overhauling The Lubricating Oil Pump
Adjusting & Overhauling The Pressure Regulating Valve
Adjusting & Checking The Thermostats
Overhauling The Lubricating Oil Strainer
Overhauling The Lubricating Oil Cooler
Overhauling The Lubricating Oil Bypass Filter (Centrifugal Type)
Parts List of Lubricating Oil Pump
Parts List of Lubricating Oil Pressure Regulating Valve
Parts List of Lubricating Oil Strainer
Parts List of Lubricating Oil Cooler
Parts List of Oil By-pass Filter (Centrifugal Type)
Parts List of Lubricating Oil Pipe System
-COOLING WATER SYSTEM
Outline (Turbocharger Is Equipped On The Flywheel Side, And Two Cooling Water Pump Is Equipped On The Cylinder Block.)
Overhauling The Cooling Water Pump
Overhauling The Sea Water Pump
Overhauling The Cylinder Jacket Cooling Water Thermostats
Servicing Of Bypass Valve In The Air Cooler (Turbocharger Is Equipped On The Flywheel Side)
Parts List of Cooling Water Pump (Fresh Water Side)
Parts List of Cooling Water Pump (Sea Water Side)
Parts List of Cooling Water Thermostat Valve
Cooling Water Pipe System
Parts List of Zinc Ass’y
-FUEL OIL SYSTEM
Outline
Overhauling the Fuel Oil Feed Pump & Adjusting the Pressure
Overhauling the Fuel Injection Pump
Regulation of the Fuel Injector Volume (Exhaust Gas Temperature)
Adjusting the Fuel Injection Timing
Overhauling the Fuel Injection Pump Drive
Overhauling the Fuel Injector & Adjusting the Injection Pressure
Overhauling the Fuel Oil Strainer
Overhauling the Fuel Oil Pipe
Parts List of Fuel Injection Valve
Parts List of Fuel Feed Pump & Driving Device
Parts List of Fuel Injection Pump
Parts List of Fuel Injection Pump Driving Device
Parts List of Fuel Injection Pipe
Parts List of Fuel Oil Strainer (KANAGAWA)
Parts List of Fuel Oil Pressure Regulating Valve
Parts List of Overflow Fuel Tank & Float Switch
Parts List of Overflow Fuel Sump
Parts List of Accumulator
Parts List of Fuel Oil Pipe System
-GOVERNOR & GOVERNOR GEAR
Outline ZEXEL Service Manual (Governor RHD10)
Overhauling the Governor Link
Overhauling the Governor Gear
Parts List of RHD Governor & Driving Device
Parts List of RHD Governor Linkage
Parts List of Start I Stop Lever
Parts List of Link Ass’v (RHD Tvoe)
-CONTROL & PROTECTIVE DEVICES
Outline
Adjusting the Pressure Transmitter
Maintenance of the Pressure Gauge
-SPECIAL ATTACHMENTS
Maintenance of the Electromagnetic Pick-up
Maintenance of the Turning Switch
Maintenance of the Start / Stop Lever Interlock Switch
Maintenance of the Electromagnetic Stop Valve
Maintenance of the Air Strainer
Maintenance of the Speed Relay
Maintenance of the Startup Fuel Control Air Piston & Shutdown Air Piston
Maintenance of the Speed Regulating Valve
Maintenance of the Pressure Switch
Maintenance of the Temperature Switch
Maintenance of the Fuel Oil Float Switch
Maintenance of the Fuel Pump Rack Potentiometer
Boost Compensator Adjustment Procedure
Parts List of Magnetic Pick-up (FW Side T/C)
Parts List of Gauge Panel (Electric Tachometer) (FW Side T/C)
Parts List of Gauge Panel (Pressure Gauge) (FW Side T/C)
Parts List of Air Piston for Fuel Limit & Engine Stop
Parts List of Pressure Switch (5 Connects)
Parts List of Pressure Switch (3 Connects)
Parts List of Temperature Switch
Parts List of Fuel Oil Rack Transmitter
Parts List of Boost Compensator
-START UP/CONTROL AIR SYSTEM & AIR STARTER
Outline of the Main Components Installation and Operating manual Operating & Service Manual for Integral relay Valve
Parts List of Air Starter
Parts List of Starting Air Devices
-HYDRAULIC JACK
Parts List of Hydraulic Jack
Outline of the Main Components
How to Use the Hydraulic Tools
Location Used & Installation Method
INSTALLATION NOTES
What you get
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