Factory Service Manual For Mitsubishi Forklift Chassis And Mast. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF (ZIP. File)
Language: English
Pages: 615
Number: 99739-7A100
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Mitsubishi Forklift Chassis And Mast
MC
FC
FD40N1
SN AF12C-00011-19999
FD45N1
SN AF19E-50001-79999
FD50CN1
SN AF19E-80001-99999
FD50N1
SN AF28D-50001-79999
FD55N1
SN AF28D-80001-99999
For use with 854F Diesel Engine Service Manual and Fuel System Supplements.
Contents
Wiring_Schematic_(39_Sheets)
Mitsubishi_FD40N1_To_FD55N1_Service_Manual_Forklift_Chassis_And_Mast_99739-7A100.pdf
Service Manual Contents:
-GENERAL INFORMATION
Model View
Truck Nomenclature and Definitions
Serial Number Locations
Dimensions
Technical Data
Performance
-COOLING SYSTEM
Specifications
Structure
Removing Fan Belt
Inspecting Fan Belt
Installing Fan Belt
Inspecting Radiator
Connecting Hoses
Coolant
Troubleshooting
-ELECTRICAL SYSTEM
Chassis Electrical Components and Wiring Outline
Console Box
Main Electrical Components
Battery and Maintenance
Meter Panel
Wire Color
Troubleshooting
-CONTROLLER
Outline
Main Functions of Controllers
Service Tool
Mast Interlock System
Driving Interlock System
Seat Belt Warning Icon
Parking Brake Warning Buzzer and Warning Icon
Harness Codes
Truck Status Display and Troubleshooting
-POWER TRAIN
Removal and Installation (MC Model/Diesel Model)
Removal and Installation (FC Model)
Service Data
-POWERSHIFT TRANSMISSION
Structure
Removing Engine and Transmission
Installation of Engine and Transmission
Disassembling Transmission External Parts
Assembling Transmission External Parts
Disassembling Torque Converter
Inspecting and Repairing Torque Converter
Assembling Torque Converter
Disassembling Transmission
Inspecting and Repairing Transmission
Assembling Transmission
Disassembling F2 Clutch Pack Assembly
Assembling F2 Clutch Pack Assembly
Disassembling F1 Clutch Pack Assembly
Inspecting and Repairing FI Clutch Pack Assembly
Assembling FI Clutch Pack Assembly
Disassembling R1 Clutch Pack Assembly
Inspecting and Repairing R1 Clutch Pack Assembly
Assembling R1 Clutch Pack Assembly
Disassembling Parking Brake Assembly
Inspecting and Repairing Parking Brake Assembly
Assembling Parking Brake Assembly
Disassembling Gear Primp Assembly
Inspecting and Repairing
Assembling Gear Pump Assembly
Disassembling Control Valve
Inspecting and Repairing Control Valve
Assembling Control Valve
Disassembling Main Regulator Valve
Inspecting and Repairing Main Regulator Valve
Assembling Main Regulator Valve
Inspecting and Repairing Main Regulator Valve
Adjusting Brake Inching Pedal
Adjusting Inching Cable
Troubleshooting
Service Data
-FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Removing Front Wheel
Removing Brake Shoe and Lining
Removing Front Axle Assembly (Dry Brakes)
Removing Each Assembly (Dry Brakes)
Disassembling and Assembling Tube Assembly and Final Reduction (Dry Brakes)
Removing Front Axle Assembly (Wet Disc Brakes)
Removing Each Assembly (Wet Disc Brakes)
Disassembling and Assembling Tube Assembly and Final Reduction
Disassembling and Assembling Reduction Differential
Troubleshooting
-REAR AXLE
Structure of Rear Axle
Removing and Installing Rear Wheel and Rear Axle Assembly
Disassembling and Assembling Wheel Hub
Disassembling and Assembling Knuckle (Kingpin)
Disassembling and Assembling Steering Cylinder
Disassembling and Assembling Tie Rod
Troubleshooting
Sendee Data
-BRAKE SYSTEM
Structure of Brake System
Structure of Wet Disc Brakes
Disassembling and Assembling Wheel Brake
Disassembling and Assembling Wheel Cylinder
Disassembling and Assembling Parking Brake Valve
Disassembling and Assembling Wet Disc Brake Assembly (Option)
Disassembling and Assembling Parking Brake Valve (Wet Disc Brakes)
Disassembling and Assembling Automatic Deceleration Valve
Inspecting and Adjusting Brake System
Troubleshooting
Service Data
-STEERING SYSTEM
Structure and Functions
Disassembling and Assembling Pipes and Hoses
Disassembling Steering Wheel and Steering Valve
Installing Steering Wheel and Steering Valve
Removing Steering Valve
Installing Steering Valve
Disassembling Tilt Lock Lever
Assembling Tilt Lock Lever
Disassembling Steering Valve
Assembling Steering Valve
Troubleshooting
Service Data
-HYDRAULIC SYSTEM
Structure and Functions
Removing Hydraulic Pump
Installing Hydraulic Pump
Disassembling Hydraulic Pump
Inspecting and Repairing Hydraulic Pump
Assembling Hydraulic Pump
Removing Lift Cylinders (Simplex Mast)
Installing Lift Cylinders (Simplex Mast)
Removing Lift Cylinders (Duplex and Triplex Masts)
Installing Lift Cylinders (Duplex and Triplex Masts)
Disassembling Lift Cylinder (Second for Simplex Mast and Triplex Mast)
Inspecting Lift Cylinder (‘Second Cylinder for Simplex Mast and Triplex Mast)
Assembling Lift Cylinders (Second Cylinder for Simplex Mast and Triplex Mast)
Disassembling Lift Cylinder (Second Cylinder for Duplex Mast)
Inspecting Lift Cylinder (‘Second Cylinder for Duplex Mast)
Assembling Lift Cylinder (Second Cylinder for Duplex Mastl
Disassembling Lift Cylinder
Inspecting Lift Cylinder (First Cylinder for Duplex and Triplex Masts)
Assembling Lift Cylinders (First Cylinder for Duplex and Triplex Masts)
Removing Tilt Cylinders
Installing Tilt Cylinders
Inspecting Tilt Cylinder
Assembling Tilt Cylinder
Disassembling Flow Regulator Valve (For Models With FC Control Valve)
Inspecting Flow Regulator Valve (For Models With FC Control Valve)
Assembling Flow Regulator Valve (For Models With FC Control Valve)
Piping
Removing Suction Strainer and Return Filter
Inspecting Suction Strainer and Return Filter
Installing Suction Strainer and Return Filter
Inspection and Adjustment
Troubleshooting
Service Data
Outline of MC Control Valve
MC Control Valve Function
Precautions for Handling MC Control Valve
Structure and Function of FC Control Valve
Removing FC Control Valve
Installing FC Control Valve
Disassembling FC Control Valve
Assembling FC Control Valve
Disassembling Inlet Valve Assembly
Disassembling Tilt Section
Disassembling Attachment Section
Disassembling End Cover Plate
Cleaning
Inspecting End Plate
Assembling Inlet Valve Assembly
Assembling Electromagnetic Proportional Pressure Control Valve and Load Pressure Unload Solenoid Valve
Assembling Tilt Section
Assembling Attachment Section
Assembling End Cover Section
-MAST AND FORKS
Simplex Mast
Duplex Mast
Triplex Mast
-SERVICE DATA
Maintenance Schedule
Tightening Torques for Standard Bolts and Nuts
Periodic Replacement Parts (Wet Disc Brake)
Lubrication Schedule
Special Tools
-OPTIONS
Radiator Screen Kit
Semi Under Net Kit
Large Capacity Radiator Kit
Indicator Kit
Torque Converter Cooler Filter Kit
Backup Handle Kit
Extinguisher kit
Armrest FNR Control Kit
Mast LED Head Light Kit
Strobe Light f Above-) Kit
Rear Working Light Kit
Drawbar Pin Kit
High Overhead Guard Kit
-HOW TO READ CIRCUIT DIAGRAMS
Description of Circuit Diagrams
How to Read Circuit Diagrams
Abbreviation
What you get
You will receive PDF file with high-quality manual on your email immediately after the payment.
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