Bomag BC672RB BC772RB BC772RS Service Manual Sanitary Landfill Fast Moving Soil Compactor 00891480 manuals in PDF

Factory Service Manual For Bomag Sanitary Landfill And Fast Moving Soil Compactor. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: ENG
Pages: 770
Number: 00891480 (may 2008)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Bomag Sanitary Landfill Compactor And Fast Moving Soil Compactor
BC672RB
BC772RB
BC772RS

S/N 10157054 ….
S/N 10157053 ….
S/N 10157056 ….
S/N 10157090 ….
S/N 10157091 ….

Contents

-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Chart
-FUNDAMENTAL ELECTRICS
Understanding Circuit Diagrams
Terminal Designations
Battery Ground And Analog Ground
Current And Voltage
Can-Bus
Resistance
Series / Parallel Connection
Ohm’s Law
Electrical Energy
Formula Diagram
Metrology
Diodes, Relays, Fuses
Batteries
Three-Phase Generator
Electric Starter
Telemechanique Switch
Inductive Proximity Switches
Angle Sensors
Plug Connectors
Deutsch Plug, Series DT And DTM
Plugs And Terminals In Spring Clamping Technology
Electric Modules
-SPECIAL TOOLS, ELECTRICS
Special Tools, Electrics
-ELECTRONIC CONTROL
ESX Control
-ELECTRONIC MODULES
Blower Monitoring Module A53
-TROUBLE SHOOTING
General
The Machine Drives With The Travel Lever In “Neutral”
The Machine Does Not Drive
Machine Travels To One Direction Only Or To One Travel Direction With Reduced Power
Hydraulic Oil Overheating
Insufficient Travel Power, Max Speed Is Not Reached
No Steering Function / Steering Stiff, End Stops Are Not Reached
Failure Of Central Lubrication System (Grease Emerges From Relief Valve)
Trouble Shooting Travel System
Trouble Shooting Working Hydraulics
-INSTALLED COMPONENTS / CONNECTION OVERVIEW
List Of Installed Components
Measuring And Adjustment Points On Tandem Travel Pump Unit
Connection Overview
Measuring And Adjustment Points On Control Valve Block
Cab Electrics
-AIR CONDITIONING SYSTEM
Physical Basics
Refrigerant R134A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Climatronic Control
Checking The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Service The Air Conditioning (Summer Operation) 255
Check Condition And Tension Of Refrigerant Compressor V-Belt, Replace The V-Belt
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Troubleshooting In Refrigerant Circuit, Basic Principles
Troubleshooting, Refrigerant Circuit Diagram
Troubleshooting Procedure
Steam Table For R134A
-CENTRAL LUBRICATION SYSTEM
System Layout
Description Of Components
Check The Central Lubrication System, Topping Up
-WORKING HYDRAULICS
Hydraulic System
Working Hydraulics
Steering And Working Pump
Control Valve Block, Steering And Dozer Blade
-TESTS AND ADJUSTMENTS IN WORKING HYDRAULICS
Measuring And Adjustment Points On Control Valve Block
Tests And Adjustments On The Steering/Working Pump
-TRAVEL HYDRAULICS
Hydraulic System
Travel System (General Description)
Travel Pump
Travel Motors
Filtration
Transfer Box Filter Unit
-TESTS AND ADJUSTMENTS IN TRAVEL HYDRAULICS
Measuring And Adjustment Points On Tandem Travel Pump Unit
Pressure Tests In The Travel Circuit
Checking High Pressure Relief Valves And Pressure Override
Charge Pump High Pressure Test
Travel Pump High Pressure Test (Individual Test)
Checking Charge Pressure
Adjusting The Da-Control Valve
Checking The Control Chamber Pressure
Measuring And Adjustment Points On Travel Motors
Filter Unit For Transfer Box / Pressure Relief Valve
Checking The Displacement Setting Of The Travel Motors
-SPECIAL TOOLS, TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
-OSCILLATING ARTICULATED JOINT
Removing And Installing Live Ring, Oscillating Articulated Joint
Repairing The Oscillating Articulated Joint
Removing And Installing The Steering Cylinders
-SUPPLIERS DOCUMENTATION
Travel Pump
Steering/Working Pump
Travel Motor
Wheel Drive
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram

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