Bomag BM1000-30 BM1200-30 BM1300-30 Service Manual Cold Milling Machine 00891040 SN1 manuals in PDF

Factory Service Manual For Bomag Cold Milling Machine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: ENG
Pages: 1036
Number: 00891040 (july 2006)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Bomag Cold Milling Machine
BM1000-30
BM1200-30
BM1300-30

S/N82183610….
S/N82183614….
S/N82183611….

Contents

-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-TECHNICAL DATA
Technical Data
Maintenance Chart
Table Of Fuels And Lubricants
Fuels And Lubricants
-FUNDAMENTAL ELECTRICS
Understanding Circuit Diagrams
Terminal Designations
Current And Voltage
Resistance
Series / Parallel Connection
Ohm’s Law
Electrical Energy
Formula Diagram
Logical Base Gates
Metrology
Diodes, Relays, Fuses
Batteries
Three-Phase Generator
Electric Starter
Deutsch Plug, Series DT And DTM
-SPECIAL TOOLS,ELECTRICS
Special Tools, Electrics
-MACHINE RELATED ELECTRICS
Component Overview
Driver’s Stand
Control Console, Rear Right
Control Console, Rear Left
Control Console, Front Right
Control Console, Front Left
Control Console For Auxiliary Control
Multi-Function Display
Engine Diagnose Lamps
Levelling Control Panel, General
Viewing Switching States Of Switches And Valves
Work Parameters For Engine Load And Height Control
Rope Sensors, Height Regulation
Operating Conditions For Height Regulation
Rope Sensor, Front Steering
Cable Sensor, Rear Steering
Operating Conditions For Rear Steering
Height Limitation, Rear
Operating Conditions For Rear Posts
Inclination Sensor For Height Regulation
Limit Switch On Scraper
Operating Conditions For Scraper
Water Sprinkling System
Operating Condition For Sprinkling System
Differential Pressure Switch For Hydraulic Oil
Speed Sensor
Operating Conditions For Travel Drive
Engine Speed Sensor
Terminal Box
Pin Assignment For Control
Operating Conditions For Gathering Foot
Operating Conditions For Grade Shoes
Operating Condition For Milling Rotor Operation
Operating Conditions For Conveyor Belts
-PUMP DRIVE
Pump Drive
Lubricating The Pillow Block For The Travel Pump Drive
Check, Tighten, Replace The Hydraulic Drive V-Belt
-MILLING DRIVE, MECHANICS
Milling Drive
Checking, Replacing The Milling Drum V-Belt
Change The Oil In The Milling Drum Reduction Gear
Oil Change In Milling Drum Bearing
Checking/Replacing Cutting Tools, Scraper
Retightening The Tool Holder Fastening Screws
Replacing Bases/Holders
Lubricating The Milling Drum
Lubricating The Dry Clutch
Checking The Wear Of The Friction Lining
Friction Lining / Replacing The Outer Discs
-CONVEYOR BELTS, MECHANICS
Conveyor Belts
Check-in, Tighten The Conveyor Belts
Checking The Safety Ropes
Lubricating The Conveyor Belts
Folding / Unfolding The Loading Conveyor Belt
-TRAVEL DRIVE, MECHANICS
Travel Drive
Checking The Track Plates
Retightening The Track Shoe Fastening Screws
Checking The Track Drive
Lubricating The Travel Drive
Lubricating The Steering System
Oil Change In Track Drive Gear
-HYDRAULICS
Service Training Hydraulics
-HYDRAULIC CYLINDER
Repairing Hydraulic Cylinders
-ENGINE
General Information On Diesel Engine
Check, Tighten, Replace The Generator V-Belt
Checking The Combustion Air Filter
Service The Combustion Air Filter
Check The Dust Separator
Cleaning The Crankcase Ventilation Filter
Check The Coolant Level
Change The Coolant
Checking The Condition Of The Coolant Hoses
Check The Engine Oil Level
Changing Engine Oil And Oil Filter Cartridges
Change The Fuel Pre-Filter Cartridge
Change The Fuel Filter Cartridge
Check The Engine Mounts
Checking The Cylinder Head Ground Cable
Engine Conservation
Engine
-SUPPLIERS DOCUMENTATION
Engine 3126B, Trouble Shooting
Engine 3126B, Repair
Steering And Working Pump A10V……
Travel Pump A4Vg 40 … 56
Conveyor Belt Pump A10VG 28 … 56
Travel Motor A6VMA/E
Milling Drive O&K
Travel Gear 705C2H33C42
Conveyor Belt Motor OMT
Sprinkling Pump
-CIRCUIT DIAGRAMS
Wiring Diagram
Hydraulic Diagram

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