Factory Service Manual For Bomag Tandem Vibratory And Combination Roller. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: ENG
Pages: 546
Number: 00891561 (december 2012)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Bomag Tandem Vibratory Roller And Combination Roller
BW100AD-4
BW100AC-4
BW120AD-4
BW120AC-4
S/N 101 880 06 ….>
S/N 101 880 07 ….>
S/N 101 880 14 ….>
S/N 101 880 15 ….>
Contents
-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Table
-OVERALL VIEW OF MACHINE
Overview
-ELECTRICS
Battery Service
Starting With Jump Wires
Generator Repair
Repair Of Starter
Glow Plugs
Engine Shut-Down Solenoid
Engine Oil Pressure Monitoring
Coolant Temperature Monitoring
Switching The Vibration On
Switching On The Pressure Sprinkler System
Level Sensor In Diesel Tank (R03), Optional
Charge Control Lamp And Operating Hour Meter
Inductive Proximity Switch, B63
Angle Sensor On Travel Control Lever, B39
Fuses
Control Elements
Machine Related Electrics
-DESCRIPTION OF THE MODULES
Electric Modules
-ENGINE
Kubota Diesel Engine
Check The Engine Oil Level
Changing Engine Oil And Oil Filter
Check The Coolant Level
Changing The Coolant
Check The Anti-Freeze Concentration And The Condition Of The Coolant
Checking Radiator Hoses And Hose Clamps
Cleaning Radiator And Hydraulic Oil Cooler
Checking The V-Belt, Tightening, If Necessary Replacing The V-Belt
Checking, Cleaning, Replacing The Combustion Air Filter
Check The Air Intake Lines
Check The Water Separator
Change The Fuel Filter
Checking Fuel Lines And Clamps
Replacing The Fuel Lines
Check The Engine Mounts
Checking The Engine Oil Pressure
Checking The Thermostat In Disassembled State
Check The Injection Valves
Checking The Start Of Commencement
Checking The Fuel Injection Pump
Checking The Compression
Checking, Adjusting The Valve Clearance
Engine
-HYDRAULICS
Hydraulic Circuit
Pump Overview
Travel Pump, 42R 028
Drum Drive Motor MK04
Wheel Motor MSE02
External Gear Motors
External Gear Pumps
Steering Valve, OSPF
Travel Circuit
Towing
Vibration Circuit
Steering Circuit
Check The Hydraulic Oil Level
Changing Hydraulic Oil And Breather Filter
Checking The Hydraulic Oil Filter Element
Changing The Hydraulic Oil Filter
-TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
Checking The Rotation Speeds
Pressure Tests In The Travel Circuit
Pressure Test In The Vibration Circuit
Checking The Leakage Rate Of The Vibration Motor
Pressure Test In Steering Circuit
-TROUBLE SHOOTING
Perform Trouble Shooting
Engine Problems
Troubleshooting Axial Piston Pumps
Trouble Shooting Vibration
Trouble Shooting Steering
-FLUSHING AND BLEEDING
Special Tools For Flushing
Flushing – General
Flushing Schematic For Front Drum Drive
Flushing The Front Drum Drive
Flushing Schematic For Rear Drum Drive System
Flushing The Rear Drum Drive
Flushing Schematic, Rear Wheel Drive Motors
Flushing The Rear Wheel Drive
Flushing Schematic For Vibration Drive On AD-Machines
Flushing Schematic For Vibration Circuit On AC-Machines
Flushing The Vibration Circuit
Bleeding The Travel Circuit
-DRUM
Special Tools
Repair Overview For Drum
Removing And Installing The Drum
Dismantling The Drum
Assembling The Drum
-OSCILLATING ARTICULATED JOINT
Special Tools
Repair Overview Oscillating Articulated Joint
Removing And Installing The Oscillating Articulated Joint
Dismantling The Oscillating Articulated Joint
Assembling The Oscillating Articulated Joint
-SUPPLIERS DOCUMENTATION
Steering Valve
Travel Pump
Drum Drive
Wheel Drive
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram
What you get
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