Factory Service Training For Bomag Tandem Vibratory Roller. The Bomag Service Training Manual Describes The Disassembly, Dismantling, Assembly, Installation And Repair Of Components And Assemblies. Manual Addresses The Professionally Qualified Personnel Or The After Sales Service Of Bomag, And Should Be Of Help And Assistance In Correct And Efficient Repair And Maintenance Work.
Format: PDF
Language: English
Pages: 516
Number: 00891828 (february 2012)
Bookmarks: Yes
Searchable: Yes
Wiring Diagram: Yes
Hydraulic Diagram: Yes
Model
Bomag Tandem Vibratory Roller
BW 161 AD-4
S/N 101 920 09 ….>
S/N 101 920 62 ….>
Contents
-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-PIVOT STEERED TANDEM ROLLERS
Heavy Vibratory Rollers, Articulated
TECHNICAL DATA
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Table
-CADDY WIRING DIAGRAMS
Understanding Circuit Diagrams
Circuit Symbols In The Circuit Diagram
Identification Of Switch Blocks In The Caddy Wiring Diagram
-ELECTRICS
Designation Of Components In The Wiring Diagram
Terminal Designations In Wiring Diagram
Inductive Proximity Switch, B63
Angle Sensor On Travel Control Lever, B39
Pressure Sensor In Water Tank (R14)
Level Sensor In Diesel Tank (R03)
Hydraulic Oil Filter Differential Pressure Switch, B21
Float Switch In Water Tank, B33
Oil Pressure Switch, B06
Air Filter Vacuum Switch, B03
Sensor, Water In Fuel Filter, B124
Float Switch, Coolant Tank, B55
Charge Control Light (H08), Operating Hour Meter (P00)
Coolant Temperature Switch, B152
Boost Fuel And Minus Balancing Solenoid Valve
Engine Shut-Down Solenoid
Electric Throttle Control
Glow Plugs, R02
Engine Monitoring
Acceleration Transducer
Asphalt Temperature
Batteries
Battery Service, Check The Main Battery Switch
Main Battery Switch
Starting With Jump Wires
Generator
Electric Starter
Overview Of Electric Components
Fuses
Modules
-ELECTRONIC MODULES
Bem, Bomag Evib-Meter
Electrics Module A03
Electrics Module A68
Electrics Module A71
Electric Module A72, Old Design
Electric Module A72
-SPEEDOMETER MODULE
Speedometer Module
-HYDRAULICS
Hydraulic Circuit
Travel Pump, A4VG56 HW
Vibration Pump, A10VG45 EZ
Axial Piston Swash-Plate Principle
Troubleshooting Axial Piston Pumps
Travel Motor 51C060
Vibratio Motor A4FM22/28
Vibration Valve
Steering Valve, OSPF
External Gear Pumps
Overview Of Travel/Vibration Pump Connections
Travel Circuit
Towing
Vibration Circuit, Without Bam
Steering Circuit
Working Hydraulics
Fan Drive And Manifold Block With Thermostat
Check The Hydraulic Oil Level
Changing The Hydraulic Oil Filter
Changing Hydraulic Oil And Breather Filter
-TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
Checking The Rotation Speeds
Pressure Tests In The Travel Circuit
Checking / Adjusting The Neutral Positions Of The Travel Pump
Checking The Setting Of The High Pressure Relief Valves In The Travel Circuit
Pressure Tests In The Vibration Circuit C
Check The Setting Of The High Pressure Relief Valves In The Vibration Circuit
Checking / Adjusting The Vibrator Shaft Speeds
Check The Leakage Rate Of The Vibration Motor
Pressure Test In Steering Circuit
-TROUBLE SHOOTING
Trouble Shooting
Trouble Shooting Chart – Travel System
Trouble Shooting Chart – No Vibration
Trouble Shooting Chart Steering System
Troubleshooting Axial Piston Pumps
Engine Problems
-FLUSHING AND BLEEDING
Special Tools For Flushing
Flushing – General
Flushing Schematic For Front Drum Drive
Flushing The Front Drum Drive
Flushing Schematic For Rear Drum Drive System
Flushing The Rear Drum Drive
Flushing Schematic For Wheel Drive Motors, AC-Machines
Flushing The Rear Wheel Drive On AC Machines
Flushing Schematic For Vibration Drive On AD-Machines
Flushing Schematic For Vibration Circuit On AC-Machines
Flushing The Vibration Circuit
Bleeding The Travel Circuit
Bleeding The Vibration Circuit
-ENGINE
Diesel Engine
Description Of Engine
Lubrication Oil Circuit
Fuel System
Coolant Diagram
Exhaust Gas Recirculation
Check, Adjust The Valve Clearance
Check The Engine Oil Level
Changing Engine Oil And Oil Filter
Replace The Fuel Filter Cartridge
Change The Fuel Pre-Filter Cartridge
Check The Coolant Level
Check The Anti-Freeze Concentration And The Condition Of The Coolant
Change The Coolant
Checking, Cleaning Radiator, Fuel Cooler And Hydraulic Oil Cooler
Check The Engine Mounts
Servicing The V-Belt
Servicing The V-Belt For The Refrigerant Compressor
Check, Clean, Change The Combustion Air Filter
Engine Conservation
Engine Problems
Special Tools, Deutz Engine (T2011 / Td2011)
-AIR CONDITIONING SYSTEM
Physical Basics
Refrigerant Rl34A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Measuring The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Checking, Tensioning, Replacing The Refrigerant Compressor V-Belt
Service The Air Conditioning
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
Trouble Shooting Procedure
Steam Table For Rl34A
-DRUM
Repair Overview AD-Drum
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram
What you get
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