Bomag BW216DHC-4 BW216PDHC-4 Service Training Single Drum Roller 00891905 manuals in PDF

Factory Service Training For Bomag Single Drum Roller. The Bomag Service Training Manual Describes The Disassembly, Dismantling, Assembly, Installation And Repair Of Components And Assemblies. Manual Addresses The Professionally Qualified Personnel Or The After Sales Service Of Bomag, And Should Be Of Help And Assistance In Correct And Efficient Repair And Maintenance Work.

Format: PDF
Language: English
Pages: 596
Number: 00891905 (march 2010)
Bookmarks: Yes
Searchable: Yes
Wiring Diagram: Yes

Model

Bomag Single Drum Roller
BW216DHC-4
BW216PDHC-4

S/N 101 583 21 ……
S/N 101 583 22 ……

Contents

-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Chart
-CONNECTION OVERVIEW
Connection Overview
-TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
Checking The Rotation Speeds
Checking / Adjusting The Neutral Positions Of The Travel Pump
Pressure Tests In The Travel Circuit
Checking / Adjusting The Vibrator Shaft Speeds
Pressure Measurements In The Vibration Circuit
Check The Leakage Rate Of The Vibration Motor
Pressure Test In Steering Circuit
-FLUSHING AND BLEEDING
Special Tools For Flushing
Flushing – General
Flushing Schematic Travel Circuit (Distribution Travel Pump)
Flushing The Travel Circuit (Travel Pump Distribution)
Flushing Schematic Travel Circuit (Distribution Axle Motor)
Flushing The Travel Circuit (Axle Motor Distribution)
Flushing Schematic For Vibration Drive
Flushing The Vibration Circuit
Bleeding The Travel Circuit
Bleeding The Vibration Circuit
-CADDY WIRING DIAGRAMS
Understanding Circuit Diagrams
Circuit Symbols In The Circuit Diagram
Identification Of Switch Blocks In The Caddy Wiring Diagram
-ELECTRICS
Designation Of Components In The Wiring Diagram
Terminal Designations In Wiring Diagram
Level Sensor In Diesel Tank (R03)
Differential Pressure Switch For Hydraulic Oil Filter, B21
Acceleration Transducer
Service The Battery
Main Battery Fuse
Starting With Jump Wires
Overview Of Electric Components
Operator’s Stand, New Design
Cabin
Fuses, New Design
-ENGINE ELECTRICS
Emr3 System Components
Pin Assignment Of Engine Control Edc16 / Emr3
Rotary Speed Sensor For Camshaft
Rotary Speed Sensor For Crankshaft
Rail Pressure Sensor
Fuel Pressure Sensor
Fuel Control Unit
Injector
Oil Pressure Sensor
Sensor For Charge Air Temperature And Charge Air Pressure
EMR Coolant Temperature Sensor
Glow Plugs
Sensor, Water In Fuel
Fuel Pre-Heating
Air Filter Vacuum Switch
Float Switch, Coolant Tank
Charge Control Light, Engine Rpm-Meter
System Faults Indicated By Flashing Code
Diagnose With Serdia
Diagnose With Can-Bus
Diagnostics Interface
Flashing Code
EMR3 List Of Fault Codes
Generator
Electric Starter
-ELECTRONIC MODULES
BEM, Bomag Evib-Meter
Electrics Module A68
Anti-Spin Control
Electric Module K04
Heating/Air Conditioning Control
-SPEEDOMETER MODULE
Speedometer Module
-SERVICE TRAINING
Service Training
-ENGINE
Diesel Engine
Engine Description TCD 2013, 4 And 6 Cylinder
Lubrication Oil Circuit TCD 2012/2013
Coolant Circuit TCD 2012 / 2013
Fuel System TCD 2012/2013
Deutz Common Rail (DCR) Injection System For TCD 2012 / 2013
Exhaust Gas Recirculation TCD 2012 / 2013
Wastegate – Charge Pressure Controller On TCD-Engines
Engine Problems
Check The Engine Oil Level
Changing Engine Oil And Oil Filter Cartridges
Change The Fuel Pre-Filter Cartridge
Change The Fuel Filter Cartridge
Check, Clean The Water Separator
Check The Coolant Level
Change The Coolant
Combustion Air Filter Service
Check The Dust Separator
Cleaning The Oil Bath Air Filter
Adjusting The Valve Clearance
Adjusting The Control Piston Play
Checking / Replacing The Ribbed V-Belt
Check The Engine Mounts
Replacing The Crank Case Ventilation Valve
Engine Conservation
Special Tools, Deutz Engine (TCD 2013 2V)
-AIR CONDITIONING SYSTEM
Physical Basics
Refrigerant Rl34A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Measuring Tire Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Checking, Replacing The Refrigerant Compressor V-Belt
Service The Air Conditioning
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
Trouble Shooting Procedure
Steam Table For R134A
-DRUM
Repair Overview For Drum
-CIRCUIT DIAGRAMS
Wiring Diagram

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