Claas Nectis 217 227 237 247 257 267 Repair Manual manuals in PDF

Factory Service Repair Manual For Claas Nectis 207 SERIES Tractor. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Claas Nectis 217, 227, 237, 247, 257, 267

Contents

–TEST PROCEDURE – INJECTOR INSTRUCTION SHEETS
–TEST PROCEDURE
List Of Checks
-INJECTION FEED
–IDENTIFICATION
Identification Of Injector Pumps
–TORQUE SETTINGS
Torque Settings
–DESCRIPTION
Injector Pump
Fuel Pump
Line Filter
Fuel Filter
Electrical Components
–CHECKS/ADJUSTMENTS
Accelerator Control Adjustment
Injector Pump
Injector
Supply Pressure
–REMOVAL/REFITTING
Fuel Filter
Injection System
Injector Pump
Injectors
–DIAGNOSTICS
Diagnostic Sheets
-IVECO ENGINE
–GENERAL SPECIFICATION
Engine Identification
3 Cylinder Engines
4 Cylinder Engines
–LUBRICATION
Operation
–COOLING
Operation
–TURBOCHARGER
Operation
–DIMENSIONS
Dimensions – Build Clearances
Valves
–TORQUE SETTINGS
Front Chassis I Engine Link
Enginbtransmission Link
–CHECKS/ADJUSTMENTS
Compression
Engine Oil Pressure
Turbocharger Pressure
Valves
Belt And Tensioner
Cylinder Head
Engine Block
Connecting Rods
Crankshaft
Camshaft
Viscous Fan Coupling
–REMOVAL/REFITTING
Preliminary Operations
Engine/Front Drive Train (Splitting)
Enginb/Gearbox (Splitting)
Engine Replacement
Cylinder Head
Pistons And Connecting Rods
Flywheel
Crankshaft
Front Bearing Oil Seal
Rear Bearing Seal
Camshaft Balance Shafts And Auxiliary Drive Gears
Oil Cooler
Oil Pump
Thermostat
Water Pump
Turbocharger
-GEARBOX
–MECHANICAL PART
—GENERAL SPECIFICATION
Description Of Gearbox With Mechanical Clutch Reverser And Doubler
Description Of Gearbox With Mechanical Pto, Hydraulic Reverser And Doubler
Transmission Kinematics
—DISMANTLING PROCEDURE
Dismantling Procedure
—TIGHTENING TORQUES AND MAIN ADJUSTMENTS
Gearbox With Mechanical Reverser And Doubler
Gearbox With Hydraulic Reverser And Doubler
—TORQUE SETTINGS AND SEALANTS
Interface Between Engine And Clutch Housing
Interface Between Clutch Housing And Gearbox Casing
—TRANSMISION WITH MECHANICAL CLUTCH
Pto And Vehicle Drive Clutch
Mechanical Doubler
Mechanical Reverser
—TRANSMISSION WITH HYDRAULIC REVERSER AND DOUBLER
Power Take-Off Clutch
Hydraulic Reverser And Doubler
—GEARBOX
Gear Casing
Range Change Casing
Removing The Shafts
Refitting The Shafts
–HYDRAULIC PART
—2 PUMP HYDRAULIC SYSTEM
Nomenclature For Mechanical Reverser And Doubler System
Nomenclature For Hydraulic Reverser And Doubler System
Schematic Diagram Of Hydraulic Reverser And Mechanical Doubler
Location Of Reverser And Mechanical Doubler Components
Hydraulic Schematic Of Hydraulic Reverser And Doubler
Location Of Hydraulic Reverser And Doubler Components
—3 PUMP HYDRAULIC SYSTEM
Schematic Diagram Of Hydraulic Reverser And Mechanical Doubler
Location Of Reverser And Mechanical Doubler Components
Hydraulic Schematic Of Hydraulic Reverser And Doubler
Location Of Hydraulic Reverser And Doubler Components
Nomenclature For Mechanical Reverser And Doubler System
Nomenclature For Hydraulic Reverser And Doubler System
—18 BAR LOW PRESSURE SYSTEM WITH CLUTCHLESS REVERSER
Description
Description
Control Logic For Clutchless Reverser And “Twinshift” Doubler
“Safety Patch” Solenoid Valve
—LOW PRESSURE LUBRICATION SYSTEM FOR CLUTCHLESS REVERSER
Description
Transfer Air Pump
Cross-Section Of Clutch Lubrication
Checking Flow From The ‘safety Patch” Solenoid Valve
Checking The Pressure In The Clutchless Reverser Unit
Checking The Pressure In The Slow Forwards Clutch
Checking The Pressure In The Fast Forwards Clutch
Checking The Pressure In The Reverse Clutch
Checking The Clutch Lubrication Pressures
Check Accumulator Pressure
Checking The Flow From The Hydraulic Pump (2-Pump System) Checking The Flow From The 3Rd Pump
Checking The Transfer Air Pump
—“INSPECTION RESULTS” SHEET
Checking Flow From The ‘safety Patch” Solenoid Valve
Checking The Pressure In The Clutchless Reverser Unit
Checking The Pressure In The Slow Forwards Clutch
Checking The Pressure In The Fast Forwards Clutch
Checking The Pressure In The Reverse Clutch
Checking The Clutch Lubrication Pressures
Check Accumulator Pressure
Checking The Flow From The 3Rd Pump
–ELECTRONIC COMPONENTS
—GEARBOX ELECTRONIC CONTROL
Introduction To The ‘ehm 24’
“Ehm 24” Inputs/Outputs
“”Safety Patch’” Safety
Shuttle Reverser
Mechanical Reverser
Clutch Pedal
Twinshift Doubler
—COMPONENT LAYOUT
COMPONENT LAYOUT
—ELECTRICAL TESTS
Supply Circuit Switch
Earthing Switch
Control Lever
Contact Sensor
Temperature Sensor (Thermistor)
Hall Effect Sensor
“Ehm 24” Electronics Unit, “Safety Patch” And Timer Unit
Proportional Solenoid Valve
On/Off Solenoid Valve
—MEASUREMENT AND CHECK POINTS
Checks Of Transmission Oil Pressure Switches, Slow Forward, Fast Forward And Reverse (118A), (118B), (118C)
Checking The Transmission Temperature Sensor (114)
Checking The Speed Sensor (37)
Checking Supply Voltages To Units (184), (306)
Functional Check Of “Safety Patch’
Checking The +/- Control Switches (238)
Checking The Proportional Solenoid Valves (192A), (192B), (192C)
Checking The Reverser Selector (188)
Checking The Clutch Pedal Switch (189)
Checking The Clutch Pedal Position Sensor (187)
Checking The Mechanical Reverser Neutral Switch (314)
Checking The Range Iii Sensor (68)
—“INSPECTION RESULTS” SHEET
Checking Pressure Switches (118A), (118B), (118C)
Checking Temperature Sensor (114)
Checking The Speed Sensor (37)
Checking Supply Voltages To Units (184), (306)
Checking The +/- Control Switches (238)
Checking The Proportional Solenoid Valves (192A), (192B), (192C)
Checking The Reverser Selector (188)
Checking The Clutch Pedal Switch (189)
-REAR AXLE
–Mechanical Part
—Tightening Torques And Main Adjustments
Rear Axle
Axle Tubes
—Drive Pinion
Exploded View
Removal
Refitting
Adjusting Pinion Meshing
—Differential
Exploded View
Removal
Removing’Refitting The Differential Housing
Preload Of Differential Housing Bearings
Adjusting The Backlash
—Axle Tubes
Exploded View Of The Normal Duty Narrow And Wide Vineyardorchard Axle Tube
Exploded View Of The Heavy Duty Wide V1Neyard/Orchard Axle Tube
Removal/Refittlng
Removal/Refittlng The Planet Carriers
Removal/Refitting The Bearings And Seals
Adjusting The Wheel Shaft Ball Bearings (W1Db0Rchard Normal Duty Axle Tube)
Adjusting The Wheel Shaft Taper Bearings (Narrow And Heavy Duty Axle Tube)
Replacing A Wheel Stud
—Power Take-Off (Pto)
Exploded View Of 540 Rpm Version
Exploded View Of 540/1000 Or 540/540 Economic Version
Removal/Refittlng
—BRAKES
Exploded View Of Brake Mechanism
Exploded View Of Main Brake Controls
Removali’refittlng Of Brake Mechanism
Adjusting The Main Brake Control Mechanism
Removal/Refitting Of Brake Pedals
Adjustment Of The Brake Pedals
Removali’refittlng Of Master Cylinders
Adjusting The Master Cylinders
Removali’refittlng Of The Hand Brake
Hand Brake Adjustment
–HYDRAULIC PART
—HYDRAULIC SYSTEM
Nomenclature For Mechanical Reverser And Doubler System
Nomenclature For Hydraulic Reverser And Doubler System
Schematic Diagram Of Hydraulic Reverser And Mechanical Doubler
Component Layout (Mechanical Reverser And Doubler)
Hydraulic Schematic Of Hydraulic Reverser And Doubler
Component Layout (Hydraulic Reverser And Doubler)
—LOW PRESSURE CIRCUIT 18 BAR
DESCRIPTION OF HYDRAULIC SYSTEM (MECHANICAL REVERSER AND DOUBLER)
DESCRIPTION OF HYDRAULIC SYSTEM (HYDRAULIC REVERSER AND DOUBLER)
—DIFFERENTIAL LOCK
Differential Lock Piston
Functional Logic
—REAR POWER TAKE-OFF
Description Of Control System
Lubrication
Adjustment
—BRAKING SYSTEM
Description
Draining The Primary Brake Circuit
Flushing The Primary Brake System
Bleeding The Primary Brake Circuit
—MEASUREMENT AND CHECK POINTS
Checking The Pressure In The Clutchless Reverser Unit
Checking The Flow From The Hydraulic Pump
Checking The Flow From The 3Rd Pump
Differential Lock Pressure Check
Checking The Pto Clutch Spool Valve Pressure
Brake Valve Check
—“INSPECTION RESULTS” SHEET
Differential Lock Pressure Check
Checking The Pto Clutch Spool Valve Pressure
–ELECTRONIC COMPONENTS
—REAR AXLE ELECTRONIC CONTROL
Differential Monitoring
Rear Pto Control
Adjusting The Micro-Switches (41 5455 308 309)
—COMPONENT LAYOUT
Component Layout
—ELECTRICAL TESTS
Supply Circuit Switch
Earthing Switch
On-Off Solenoid Valve
Speed Sensor
—MEASUREMENT AND CHECK POINTS
Checking Diffential Lock Switch (232)
Checking Clutch Contactor (309) Pto Selector (308 55 5441) And Parking Brake Contactor (204)
Checking Rear Differential Solenoid Valve (102)
Checking The Brake Fluid Level Switch (214)
Checking The Brake Pedal Contactors (203A 203B)
—“INSPECTION RESULTS” SHEET
Checking Diffential Lock Switch (232)
Checking Clutch Contactor (309) Pto Selector (308 55 5441)
Differential Solenoid Valve Voltage (102)
Checking The Brake Fluid Level Switch (214)
Checking Brake Pedal Contactors (203A 2OЗB)
-FRONT AXLE
–MECHANICAL PART
—GENERAL
General Characteristics Of Front Axles
Tables Of Front Axle Static And Dynamic Loadings
Identification Plate
Type Of Axle
Reduction And Front’rear Inter-Axle Ratios
Preponderance
—TORQUE SETTINGS AND SEALANTS
Axle “2009 C” (Narrow Vineyard)
Axle “2009” (3 Cylinder Wide Vineyard)
Axle “2009” (3 Cylinder Orchard)
Axle “2011” (4 Cylinder Wide Vineyard)
Axle “2011” (4 Cylinder Orchard)
—WHEEL ALIGNMENT
Method Of Adjustment
—REMOVAL/REFITTING OF SUSPENDED FRONT AXLE
Exploded View Of Front Axle Sub-Frame And Mount
Removal
Refitting
—REMOVAL/REFITTING OF AXIAL FRONT AXLE
Exploded View Of Front Axle Sub-Frame And Mount
Removal
Refitting
—STEERING ACTUATOR FOR SUSPENDED AXLE
Exploded View
Removal
Refitting
Dismantling
Refitting
—STEERING ACTUATOR FOR THE AXIAL AXLE
Exploded View
Removal
Refitting
Dismantling
Refitting
—REDUCTION GEAR AND WHEEL HUB FOR “2009 C” AXLE
Exploded View
Removing The Epicyclic Reduction Gear
Refitting The Epicyclic Reduction Gear
Removing The Wheel Hub
Refitting The Wheel Hub
—REDUCTION GEAR AND WHEEL HUB FOR “2009” AND “2011” AXLES
Exploded View Of Reduction Gear And Wheel Hub For ’2009* Axle
Exploded View Of Reduction Gear And Wheel Hub For *2011* Axle
Removing The Epicyclic Reduction Gear
Refitting The Epicyclic Reduction Gear
Removing The Wheel Hub
Refitting The Wheel Hub
—WHEEL KING PINS AND HUB CARRIER
Removal Of King Pins
Refitting The King Pins
Removal Of Hub Carrier
Refitting The Hub Carrier
—CROWN WHEEL AND PINION AND DIFFERENTIAL
Exploded View Of The Pinion Gear For The Suspended Axle
Exploded View Of The Crown Wheel And Pinion For The Suspended Axle
Removal Of Crown Wheel And Pinion
Refitting The Crown Wheel And Pinion
Exploded View Of Differential Case
Dismantling The Differential
Installing The Differential
Adjusting The Crown Wheel And Pinion
—4-WHEEL DRIVE UNIT WITH ELECTRO-HYDRAULIC ENGAGEMENT
Sectional View
Removal
Refitting
Exploded View
Dismantling
Refitting
—4-WHEEL DRIVE UNIT WITH MECHANICAL ENGAGEMENT
Sectional View
Removal
Refitting
Exploded View
Dismantling
Refitting
–HYDRAULIC PART
—HYDRAULIC SYSTEM
2 Pump Hydraulic System (Mechanical Reverser And Doubler)
Component Layout
3 Pump Hydraulic System (Hydraulic Reverser And Doubler)
Component Layout
—FRONT AXLE ENGAGEMENT
Operating Principle
Functional Logic
—MEASUREMENT AND CHECKING POINTS
Checking The Front Axle Engagement Pressure
—“INSPECTION RESULTS” SHEET
Checking The Front Axle Engagement Pressure
–ELECTRONIC COMPONENTS
—ELECTRONIC CONTROL OF FRONT AXLE
Controlling Front Axle Engagement
Input’output
Schematic Diagram
—COMPONENT LAYOUT
Component Layout
—ELECTRICAL TESTS
Supply Circuit Switch
On-Off Solenoid Valve
—MEASUREMENT AND CHECKING POINTS
Checking Diffential Lock Switch (232)
Checking The Front Axle Engagement Switch (234)
Checking The Front Axle Engagement Solenoid Valve (101)
—“INSPECTION RESULTS” SHEET
Checking The Front Axle Engagement Switch (234)
Checking The Front Axle Engagement Solenoid Valve (101)
-COMMON ELEMENTS
–GEAR PUMPS
Removal
Refitting
Dismantling
Refitting
–STEERING UNIT
Hydraulic Schematic For “Ospc 80 On” Unit
Exploded View Of ‘ospc 80 On’ Pump
Hydraulic Schematic For Rospf 80 Ls* Unit
Exploded View Of ‘ospf 80 Ls” Pump
Removal
Refitting
Dismantling
Refitting
–BRAKE VALVE
Cross Section Of Cee Valve
Hydraulic Schematic For The Cee Valve
Cross Section Of Italy Valve (Cuna)
Hydraulic Schematic Of Italy Valve (Cuna)
Removal
Refitting
–AUXILIARY SPOOL VALVES
Exploded View Of Auxiliary Spool Valves (All Systems)
Spool Valve Hydraulic Schematic (All Systems)
Exploded View Of Spool Valves (2-Pump System)
Spool Valve Hydraulic Schematic (2-Pump System)
Exploded View Of Spool Valves (3-Pump System)
Spool Valve Hydraulic Schematic (3-Pump System)
Cross Section Of A 3 Position Spool Valve
Cross Section Of A 4 Position Spool Valve
Cross Section Of 190 Bar Relief Valve (1-2-Pump System)
Cross Section Of Regulator (2-Pump System)
Cross Section Of Regulator (3-Pump System)
Cross Section Of Regulator (3-Pump System)
Cross Section Of Blanking Plate {2-3-Pump System)
Removal
Refitting
Control Adjustments
–DUAL SPOOL VALVE
Hydraulic Diagram
Sectional View
Removal
Refitting
Control Adjustments
–LINKAGE SWING ACTION SPOOL VALVE (TRACTOR VF 2-ACTUATOR INSTALLATION)
Hydraulic Diagram
Sectional View
Removal
Refitting
–LINKAGE SYSTEM SELECTOR
Hydraulic Diagram
Sectional View
Removal
Refitting
Dismantling
Refitting
–SWING ACTUATOR
Removal
Refitting
–HYDRAULIC JACK
Hydraulic Diagram Exploded View
Dismantling
Refitting
–MECHANICAL LINKAGE SPOOL VALVE
Hydraulic Diagram
Cross Sections
Removal
Refitting
–TCE G ELECTRONIC LINKAGE SPOOL VALVE
Hydraulic Diagram
Cross Sections
Exploded View
Removal
Refitting
–LINKAGE HOUSING
Removing The Linkage Housing
Removing The Linkage Housing
Exploded View Of The Housing And The Arms
Dismantling The Linkage Actuator
Refitting The Linkage Actuator
Exploded View Of Force Control
Dismantling The Linkage Arms
Adjustment To The Force Control Spring
Refitting The Linkage Arms
Exploded View Of The Internal Rods And Levers
Dismantling Internal Rods And Levers
Adjusting Internal Rods And Levers
Refitting Of Internal Rods And Levers
Adjusting The External Controls
Removal Of Additional Actuator
Refitting The Additional Actuator
-PUMP SYSTEM 1
–DESCRIPTION
Characteristics
–COMPONENT LAYOUT
General
Hydraulic Diagram
Circuit Layout On Beam
–HYDRAULIC MEASUREMENT AND CHECKING POINTS
Checking Flow From The 144 Cm3 Pump
Checking Maximum Steering Actuator Pressure
Adjusting The Antishock Valves
–“HYDRAULIC INSPECTION RESULTS” SHEET
Checking Flow From The 144 Cm3 Pump
Checking Maximum Steering Actuator Pressure
Adjusting The Antishock Valves
–HYDRAULIC MEASUREMENT AND CHECKING POINTS
Brake Valve Check
Electrical Checks On The Solenoid Actuator For The Italie (Cuna) Brake Valve
Checking Maximum Flow And Pressure In Auxiliary Spool Valves
Checking Flow To The Linkage Spool Valve
Checking Pressure At The Primary Linkage Valve
–“HYDRAULIC INSPECTION RESULTS” SHEET
Electrical Checks On The Solenoid Actuator For The Italie (Cuna) Brake Valve
Checking Maximum Flow And Pressure In Auxiliary Spool Valves
Checking Flow To The Linkage Spool Valve
Checking Pressure At The Primary Linkage Valve
-2-PUMP SYSTEM
–DESCRIPTION
CHARACTERISTICS
–COMPONENT LAYOUT
General
Hydraulic Diagram (Mechanical Reverser And Doubler)
Circuit Layout On Beam (Mechanical Reverser And Doubler)
Hydraulic Diagram (Hydraulic Reverser And Doubler)
Circuit Layout On Beam (Hydraulic Reverser And Doubler)
–HYDRAULIC MEASUREMENT AND CHECKING POINTS
Checking Flow From 108 Cm5 Steering Pump
Checking Maximum Steering Actuator Pressure
Adjusting The Antishock Valves
–“HYDRAULIC INSPECTION RESULTS” SHEET
Checking Flow From 10,8 Cm5 Steering Pump
Checking Maximum Steering Actuator Pressure
Adjusting The Antishock Valves
–HYDRAULIC MEASUREMENT AND CHECKING POINTS
Checking Flow From The 192 Cm3 Pump
Brake Valve Check
Electrical Checks On The Solenoid Actuator For The Italie (Cuna) Brake Valve
Checking Maximum Flow And Pressure In Auxiliary Spool Valves
Checking The Flow From The Dual Spool Valve
Checking The Maximum Pressure From The Dual Spool Valve
Electrical Checks Of Linkage Arm Swing Acton Solenoid Valves
Checking Flow To The Linkage Spool Valve
Checking Pressure At The Primary Linkage Valve
–“HYDRAULIC INSPECTION RESULTS” SHEET
Checking Flow From The 192 Cm3 Pump
Electrical Checks On The Solenoid Actuator For The Italie (Cuna) Brake Valve
Checking Maximum Flow And Pressure In Auxiliary Spool Valves
Checking The Flow From The Dual Spool Valve
Checking The Maximum Pressure From The Dual Spool Valve
Electrical Checks Of Linkage Arm Swing Acton Solenoid Valves
Checking Flow To The Linkage Spool Valve
Checking Pressure At The Primary Linkage Valve
-3-PUMP SYSTEM
–DESCRIPTION
CHARACTERISTICS
–COMPONENT LAYOUT
General
Hydraulic Diagram (Mechanical Reverser And Doubler)
Circuit Layout On Beam (Mechanical Reverser And Doubler)
Hydraulic Diagram (Hydraulic Reverser And Doubler)
Circuit Layout On Beam (Hydraulic Reverser And Doubler)
–HYDRAULIC MEASUREMENT AND CHECKING POINTS
Checking Flow From The 192 Cm3 Pump
Checking Maximum Steering Actuator Pressure
Adjusting The Antishock Valves
Brake Valve Check
Electrical Checks On The Solenoid Actuator For The Italie (Cuna) Brake Valve
Checking The Maximum Flow And Pressure For Auxiliary Spool Valves № 12 Or 3
–“HYDRAULIC INSPECTION RESULTS” SHEET
Checking Flow From The 192 Cm3 Pump
Checking Maximum Steering Actuator Pressure
Adjusting The Antishock Valves
Electrical Checks On The Solenoid Actuator For The Italie (Cuna) Brake Valve
Checking The Maximum Flow And Pressure For Auxiliary Spool Valves № 1 2 Or 3
–HYDRAULIC MEASUREMENT AND CHECKING POINTS
Checking Flow From The 144 Cm3 Pump
Checking The Maximum Flow And Pressure For Auxiliary Spool Valve № 4
Checking The Flow From The Dual Spool Valve
Checking The Maximum Pressure From The Dual Spool Valve
Electrical Checks Of Linkage Arm Swing Acton Solenoid Valves
Checking Flow To The Linkage Spool Valve
Checking Pressure At The Primary Linkage Valve
–“HYDRAULIC INSPECTION RESULTS” SHEET
Checking Flow From The 144 Cm3 Pump
Checking The Maximum Flow And Pressure For Auxiliary Spool Valve № 4
Checking The Flow From The Dual Spool Valve
Checking The Maximum Pressure From The Dual Spool Valve
On/Off Solenoid Valve For Linkage Bar Swing Function
Checking Flow To The Linkage Spool Valve
Checking Pressure At The Primary Linkage Valve
-ELECTRICAL SERVICES
–SCHEMATIC DIAGRAMS
—ITEM LIST
Designation
—GENERAL WIRING
Wiring Schematic
—FUSES AND RELAYS
Fusebox (A) And Relays
Fuses And Relays For “Clutchless” Reverser Version
Fuses And Relays For Mechanical Transmission Version
Fusebox (B) And Cab Relays
—EARTHS
Earthing Locations
Designation Of Earths
—FUNCTIONS
Starting Systen Charging Circuit Pre-Heaters Engine Rpm On ‘under Torque- Reverser TransmissionI
Starting Systen Charging Circuit Pre-Heaters Engine Rpm On Mechanical Transmission I Dipped Headlights – Headlights – HornI
Front And Rear Working LightsI
Stop Lights – Front Axle Engaged – Theoretical SpeedI
Side Light Indicator – Rear Work Lights (Roll Bar)I
Flashing Lights And Warning Lights I
Rotating Beacon – Cigarette Lighter – Radio – Cab Light And SpotI
Front And Rear Windscreen Wiper/WasherI
Instrument Panel Ventilation And Air ConditioningI
Engine Oil Pressure – Air Filter Blocked – Handbrake – Brake Fluid Level – Coolant
Temperature – Fuel GaugeI
4-Wheel Drive Control – Differential – Rearjproportional PtoI
25 A Power Socket – Pneumatic SeatI
Hydraulic Oil Temperature And PressureI
Revershift/Doubler Clutch And Drive ControlsI
Management Of “Clutchless- Reverser TransmissionI
Injection Pump – Fuel FilterI
Dashboard Display Selector – Diagnostic Plug
Tce6 Linkage
Linkage Arms Stabiliser
–HARNESS AND CONNECTOR PATHS
Harness And Connector Paths
1Instrument Panel And Transmission Harness
2Preheating Control Harness (Option)
3Radiator Cowling Harness
4Engine Harness
4A Rotating Beacon Harness (Roll Bar)
4B Injector Pump Interface Harness
5Cab Top Harness
5A Air Conditioning Harness
6.Tce 6 Harness
-INSTRUMENT PANEL
–DESCRIPTION
Instrument Cluster
Input’output
Connection And Functions Of The Wires Of Connectors Jx1 And Jx2
–CHARACTERISTICS
Indicator Operation
Engine Temperature And Fuel Gauges
Warning Lights
–REMOVAL/REFITTING
Instrument Cluster
–MEASUREMENT AND CHECKING POINTS
Check Of Transmission Oil Pressure Sensor
Check Of Air Filter Blockage Indicator
Check Of Engine Oil Pressure Sensor
Check Of Transmission Oil Temperature Sensor
Check Of Speed Sensor
Check Of Fuel Water-Content Sensor
Check Of Engine Temperature Sensor
Check Of Engine Rpm
Check Of Fuel Gauge
-ELECTRONIC LINKAGE TCE 6
–DESCRIPTION
Version Tce 6
Electrical Architecture
Tce 6 Inputs/Outputs
Connections To Tce 6 Unit
Self-Checking
–ADJUSTMENTS
Position Sensor And End Stop Switch
Load Sensor
–MEASUREMENT AND CHECKING POINTS
Check Of End Stop Switch (310)
Check Of Position Sensor (237)
Check Of Force Sensor (236)
Check Of Up Solenoid Valve (99)
Check Of Down Solenoid Valve (100)
External Up/Down Selector (56A) (56B) (57A) (57B)
-RECORD SHEET FOR MEASURED SENSOR AND SWITCH VALUES FOR THE TCE 6 SOLENOID VALVE
Record Sheet For Measured Sensor And Switch Values For The Tce 6 Solenoid Valve
-RAISING THE CAB AND PLATFORM
–DESCRIPTION OF THE CAB
Identification
Safety Instructions
Location Of Operations
Summary Of Operations
–REMOVING THE CAB
Preliminary Operations
Removal Operations
Installing The Spreader Bar
Partial Removal
–REFITTING THE CAB
Torque Settings
Adjustments
–REMOVING/REFITTING THE ROOF
Complete Removal Of The Roof
–DESCRIPTION OF THE PLATFORM
Identification
Safety Instructions
Location Of Operations
Summary Of Operations
–REMOVAL OF THE PLATFORM
Preliminary Operations
Removal Operations
Installing The Spreader Bar
Partial Removal
–REFITTING THE PLATFORM
Torque Settings
Adjustments
-HEATING/AIR CONDITIONING
–CHARACTERISTICS
Characteristics
–GENERAL DESCRIPTION
Diagram Of Operating Principle
Component Location
–DESCRIPTION AND OPERATION
Electrical Schematic
Control Panel
–SAFETY INSTRUCTIONS
Safety Instructions
–GAS CHARGING AND DISCHARGING
Drain Points
–REMOVAL/REFITTING
Engine Layout
Cab Layout
Removing The Expansion Valve
Removing The Thermostat
Removing The Fan
Removing The Heating/Ajr Conitioning Unit
Removing The Evaporator And Radiator
Removing The De-Humidifier, Condenser And Fans
Refitting
Quantity Of Oil To Be Added When Replacing Components
–MEASUREMENT AND CHECK POINTS
Checking Air Conditioning System Pressures
Checking The Thermostat
–DIAGNOSTICS
Table Of Symptoms

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