Factory Service Manual For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 1006
Number: SM661 (march 2005)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Clark Forklift
C15-33
C15-35
C15-33D
C15-33L
C15-33G
C15-35D
C15-35L
C15-35G
C15-32C
C15-32L
C15-32G
Contents
-SAFE MAINTENANCE
Safety
Lifting, Jacking, And Blocking The Truck
Towing
-PERIODIC SERVICE
Maintenance Schedules
The Planned Maintenance Program
-ENGINE(4G63/4G64 GAS/LPG)
Engine Specifications(4G63 Gas/LPG Engine)
Engine Troubleshooting(4G63/4G64 Gas/LPG Engine)
Engine Oil and Filter(4G63/4G64 Gas/LPG Engine)
Engine Tune-Up(4G63/4G64 Gas/LPG Engine)
RPM, Vacuum, and Stall Tests(4G63/4G64 Gas/LPG Engine)
Compression Checks|4G63/4G64 Gas/LPG Engine)
Engine Removal and Replacement(4G63/4G64 Gas/LPG Engine)
Engine Overhaul(4G63/4G64 Gas/LPG Engine)
-ENGINE (4TNE94-SFW Diesel)
Fuel system
Cooling System
Lubrication System
Inspection
Sensor
Adjusting Operation
Periodic Maintenance Chart
Troubleshooting Chart
Maintenance Standard
Tightening Torque
Special Tools
Precautions
Cylinder Head
Gear Train And Camshaft
Cylinder Block
-D-T2-DIESEL ENGINE (4TNV88/4TNV94L)
Safety
General
Inspection and Adjustment
Troubleshooting
Disassembly, Inspection and Reassembly of Engines
Lubrication System
Cooling System
Fuel Injection Pump/Governor
Alternator
Electric Wiring
Service Standards
Tightening Torque For Bolts And Nuts
-ENGINE COOLING SYSTEM
Engine Cooling System Specifications and Description
Engine Cooling System Troubleshooting
Engine Cooling System Testing and Maintenance
Engine Cooling System and Alternator Belt Service
Radiator Removal and Replacement
-LPG FUEL SYSTEM (CARBURETED)
Fuel System Specifications and Description (Carbureted LPG Fuel System)
Fuel System Troubleshooting (Carbureted LPG Fuel System)
Fuel System Adjustments and Maintenance (Carbureted LPG Fuel System)
(STD) LPG Carburetor and Throttle Body Removal and Overhaul
Emission Compliant Engine Only
Vaporizer-Regulator Removal and Overhaul (LPG Carbureted Fuel System)
Fuel Lock-off & Filter Removal and Overhaul (Carbureted LPG Fuel System)
Air Governor
Fuel System
-LP-T2 MI-4 LP SYSTEM
Working With Lpg Equipment
Lpg And Lpg Fuel Tanks
Mi-4 Lpg System Operational Overview 2.0L & 2.4L
Mi- 4 Maintenance Schedule
Mi-4 Lp Basic Troubleshooting
Mi-4 Lp Advanced Diagnostics
Mi-4 Electrical Connections
N2001 Pressure Regulator/converter
N-CA55-500TR Air/fuel Mixer
Test And Adjustments
-AIR INDUCTION AND EXHAUST SYSTEM
Air Induction and Exhaust Systems Specifications and Description
Air Induction System Troubleshooting
Air Induction System Service
Exhaust Systems
-TRANSAXLE(TA12A1 TRANSAXLE)
Structure and Maintenance
Transaxle Troubleshooting
Transaxle Oil and Filter
-TRANSAXLE (TA-30 STANDARD TRANSAXLE)
Transaxle Specifications and Description
Transaxle Troubleshooting
Transaxle Oil and Filter
Transaxle Oil Cooler
Transaxle Removal and Replacement
Transaxle Overhaul
Drive Axle Ends Overhaul
Transaxle Control Valve Overhaul
-IGNITION SYSTEM
Ignition System Description and Specifications
Ignition System Troubleshooting
Ignition System Inspection.Adjustment, and Timing
Distributor Overhaul
-ELECTRICAL SYSTEM
Cautions for working on the electrical system
Specifications and features of electrical system
Electrical Circuit Diagram & Electrical Parts Arrangement
Instrument Pod
Specification and Operation of Electrical Components
Troubleshooting of Electrical System
-WHEELS AND TIRES
Wheels and Tires Specifications and Description
Cushion Wheels and Tires
Pneumatic Wheels and Tires
-BRAKE SYSTEM (TA12A1/TA30 TRANSAXLE)
Braking/lnching System Specifications and Description
Service Brake Troubleshooting
Brake/lnching Pedals and Linkages Adjustments
Brake System Bleeding
Brake Master Cylinder Service
Service Brake Adjustment and Overhaul
Parking Brake Service
-STEERING COLUMN AND GEAR
Steering System Specifications and Description
Steering System Troubleshooting
Steering Column and Component Removal and Replacement
Stering System Relief Pressure Check and Adjustment
Steering Gear Overhaul
-STEER AXLE
Steer Axle Specifications and Description
Steer Axle Wheel Bearing Maintenance and Adjustment
Steer Axle Removal and Replacement
Steer Axle Overhaul
Steer Cylinder Removal and Replacement
Steer Cylinder Overhaul
-HYDRAULIC SUMP, FILTERS, AND PUMP
Hydraulic Sump, Filters, and Pump Specifications and Description
Main Hydraulic Pump Troubleshooting
Hydraulic Filters and Fluid Maintenance and Change
Hydraulic Pump Removal and Replacement
Hydraulic Pump OverhauKHanil Pump)-C20-33(35)
Hydraulic Pump Overhaul(Jinsung Pump)-C15-20s
-HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
Hydraulic Control Valve/Lift Circuit Specifications and Description
Hydraulic System Schematics
Hydraulic System Troubleshooting
Hydraulic System Pressure Checks and Adjustments
Hydraulic Control Valve Removal and Replacement
Hydraulic Control Valve Overhaul
Hydraulic Control Valve Overhaul For EATON(C15-20s)
-TILT CYLINDERS
Tilt Cylinder Specifications and Description
Tilt Cylinder Checks and Adjustments
Tilt Cylinder Removal and Replacement
Tilt Cylinder Overhaul
-UPRIGHTS
Upright Specifications and Description
Troubleshooting
Upright Inspection
Carriage and Upright Roller Clearance Checks and Shim Adjustments
Cylinder Removal, Shimming, Overhaul, and Replacement
Upright Chain Inspection, Adjustment, and Replacement
Fork and Carriage Removal and Replacement
Upright Removal and Replacement
-COUNTERWEIGHT AND CHASSIS
Counterweight Specifications and Description
Counterweight Removal and Replacement
Overhead Guard/Operator’s Cell Removal and Replacement
Floorboard, Cowls, Radiator Cover, and Seat Deck Removal and Replacement
Operator’s Seat Removal and Replacement
-SPECIFICATIONS
Nameplates and Decals
General Specifications
Hydraulic Fitting Tightening Procedure
What you get
You will receive PDF file with high-quality manual on your email immediately after the payment.
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