Clark OP15X Service Manual Forklift SM714 manuals in PDF

Factory Service Manual For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 528
Number: SM714 Revision 1 (february 2004)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Clark Forklift
OP15X

Contents

STANDARD CODES
WARNING SYMBOLS
WARNING LEVELS
PROHIBITORY SYMBOLS
ORDINANCE SYMBOLS
-SAFETY
General Safety
Battery Safety
Static Discharge Precautions
Welding Safety
Introduction, Service Manual
Machine Information
-GENERAL PRODUCT INFORMATION
Truck Presentation
Main Components
-INCH (SAE) AND METRIC FASTENERS
Introduction
Nomenclature, Threads
Strength Identification
Conversion of Metric and English Units
TECHNICAL SERVICE DATA
ORDERING SPARE PARTS
PLANNED MAINTENANCE
-INTRODUCTION, MAINTENANCE
Jacking Truck Off The Floor
Lubricants
-SERVICE SCHEDULE
Planned Maintenance Schedule
Planned Maintenance Procedures
-LUBRICATION CHART
-OIL AND GREASE SPECIFICATIONS
Approved Oils and Grease
Grease Location Points
SERVICE INSTRUCTIONS
-CHASSIS
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-OPERATOR PLATFORM
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-BATTERY COMPARTMENT
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-OPERATOR CONTROLS
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-DECALS
Decal with Protective Sheet
Decal without Protective Sheet
-ELECTRIC MOTORS
Theory of Operation
Maintenance
Troubleshooting
Repair
Rebuild
-TRANSMISSION
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-ELECTRIC BRAKE
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-DRIVE WHEEL
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-LOAD WHEELS
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-STEERING UNIT
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-STEERING ARM / WHEEL / LEVER
Theory of Operation
Maintenance
Troubleshooting
-STEERING BEARING
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-ELECTRICAL FUNCTIONS
Theory of Operation
Maintenance
Troubleshooting
-ELECTRONIC COMPONENTS
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-BATTERY
Theory of Operation
Maintenance
-BATTERY CONNECTOR
Theory of Operation
Maintenance
-LIGHTS (OPTIONAL)
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-HORN AND TRAVEL ALARM
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-INSTRUMENT PANEL AND DISPLAYS
Theory of Operation
Maintenance
Troubleshooting
-START/STOP SWITCHES
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-MAST SWITCHES
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-STEER SWITCHES
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-FUSES
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-CONTACTOR PANEL
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-TRACTION POWER AMPLIFIER (TPA) [TRANSISTOR CONTROLLER]
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-HYDRAULIC SYSTEM
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-TWO STAGE MAST STAGING CYLINDER
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-THREE STAGE MAST STAGING CYLINDER
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-THREE STAGE MAST FREELIFT CYLINDER
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-MAST
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-PLATFORM
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-LIFTING GEAR (CROSSHEAD), THREE STAGE MAST
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-FORK ASSEMBLY
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
-HANDSET, OLD
Operating Modes
Revert to Previous Settings
Handset Self Test
-HANDSET, NEW
Display Screen
Operation

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