Cummins C Series Troubleshooting And Repair Manual Engine 3666003-01 manuals in PDF

Factory Troubleshooting And Repair Manual For Cummins Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 564
Number: 3666003-01 (december 1993)
Bookmarks: Yes

Model

Cummins Engine
C Series

Contents

DEFINITION
GENERAL SAFETY INSTRUCTIONS
GENERAL CLEANING INSTRUCTIONS
GENERAL REPAIR INSTRUCTIONS
ENGINE IDENTIFICATION
TROUBLESHOOTING LOGIC
-COOLING SYSTEMS
Belt Tensioner – Replacement
Cooling System – Diagnosing Malfunctions
Cooling System – Flow Diagrams
Cooling System – General Information
Cooling System – Maintenance
Cooling System – Service Tools
Cooling System – Specifications
Drive Belt – Replacement
Fan Hub – Replacement
Fan Pulley – Replacement
Thermostat – Replacement
Water Pump – Replacement
-LUBRICATION OIL SYSTEM
Internal Engine Damage – Checking
Lubricating Oil Cooler Element and Gasket – Replacement
Lubricating Oil Dipstick – Calibration
Lubricating Oil Dipstick Tube – Replacement
Lubricating Oil Filter – Changing
Lubricating Oil Leaks (External) – Checking
Lubricating Oil Level – Checking
Lubricating Oil Pan – Draining
Lubricating Oil Pan – Filling
Lubricating Oil Pan, Suction Tube and Gasket – Replacement
Lubricating Oil Pressure Regulator, Valve and Spring – Replacement
Lubricating Oil Pump – Replacement
Lubricating Oil System – Diagnosing Malfunctions
Lubricating Oil System – Flow Diagram
Lubricating Oil System – General Information
Lubricating Oil System – Service Tools
Lubricating Oil System – Specifications
Lubricating Oil Temperature Thermostat – Replacement
-COMBUSTION AIR SYSTEM
Aftercooler and Gasket – Replacement
Air Crossover Tube – Replacement
Air Intake Heater Description and Operation
Air System Flow – Diagrams
Charge Air Cooler
Charge Air Cooler (CAC) – Troubleshooting
Combustion Air System – Diagnosing Malfunctions
Combustion Air System – Service Tools
Combustion Air System Flow – General Information
Exhaust Manifold and Gaskets – Replacement
Flame Start System – Checking
Intake Air and Exhaust System Specifications
Intake Manifold Cover and Gasket – Replacement
Turbocharger – Replacement
Turbocharger Boost Pressure Specifications
Turbocharger Wastegate Actuator – Calibration
Turbocharger Wastegate Actuator – Functional Checking
Turbocharger Wastegate Actuator – Replacement
Turbocharger Wastegate Actuator – Visual Inspection
-COMPRESSED AIR SYSTEM
Air Compressor Carbon Buildup – Checking
Air Compressor – Replacement
Air Compressor Gasket Leaks – Checking
Air Governor – Checking
Air Governor and Compressor Unloader Valve – Checking
Compressed Air System Flow Diagrams
Compressed Air System General
Compressed Air System Specifications
-FUEL SYSTEM
AFC Tube – Replacement
Fuel Drain Manifold – Replacement
Fuel Filter Head Adapter – Replacement
Fuel Injection Pump – Replacement
Fuel Return Overflow Valve – Replacement
Fuel Shutoff Solenoid – Replacement
Fuel System – Service Tools
Fuel System Components and Flow
Fuel System Diagnosing – Malfunctions
Fuel System Specifications
Fuel Transfer Pump – Replacement/Rebuild
High Pressure Fuel Lines – Replacement
Idle Speed – Adjustment
Injector – Replacement
Inline Fuel Injection Pump Spill-Port Timing
Low Pressure Fuel Line – Replacement
-ELECTRICAL SYSTEM
Alternator – Replacement
Coolant Temperature Sensor – Replacement
Electrical System – Diagnosing Malfunctions
Electrical System – Service Tools
Electrical System Description and Operation
Electrical System Specifications
Engine Block and Coolant Heater (750 and 500 Watts) – Replacement
Lubricating Oil Pan Heater – Replacement
Lubricating Oil Pressure Switch – Replacement
Starting Motor – Replacement
-BASE ENGINE COMPONENTS
Base Engine Components – General Information
Base Engine Components – Service Tools
Camshaft – Replacement
Camshaft Gear – Replacement
Connecting Rod Bearings – Replacement
Connecting Rods – Replacement
Crankcase Breather Tube – Replacement
Crankshaft Gear – Replacement
Cup Plug – Replacement
Cylinder Head – Pressure Test
Cylinder Head – Replacement
Cylinder Liners – Replacement
Engine Compression – Checking
Engine Dataplate – Replacement
Flywheel – Replacement
Flywheel Housing – Replacement
Flywheel Ring Gear – Replacement
Gear Cover – Replacement
Gear Housing – Replacement
Main and Thrust Bearings – Replacement
Pipe Plug – Replacement
Pistons and Rings – Replacement
Push Rod – Replacement
Rocker Lever – Replacement
Rocker Lever Diagnosing – Malfunctions
Seal, Front Crankshaft – Replacement
Seal, Rear Crankshaft – Replacement
Timing Pin Assembly – Installation
Valve Cover – Replacement
Valve Lash – Adjustment
Valve Tappet – Replacement
Vibration Damper – Replacement
Wear Sleeve, Front Crankshaft – Replacement
Wear Sleeve, Rear Crankshaft Seal – Replacement
-ENGINE TESTING
Blowby Measurement
Chassis Dynamometer – General Engine Test Procedures
Chassis Dynamometer – Operation
Engine Run-In Procedure – (Chassis Dynamometer)
Engine Run-In Procedure “In-Chassis”
Engine Testing – General Information
Engine Testing – Service Tools
Engine Test General Specifications
-ENGINE REMOVAL AND INSTALLATION
Engine – Installation
Engine – Removal
Engine Mount – Inspection
Engine Removal and Installation General Information
ENGINE COMPONENT SPECIFICATIONS
SERVICE LITERATURE
COMPONENT MANUFACTURERS

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