Factory Service Manual For Cummins Engine With Common Rail Fuel System. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 908
Number: 4021271 (issued 2015)
Model
Cummins Engine With Common Rail Fuel System
ISBE
ISB
QSB
Contents
-INTRODUCTION
About the Manual
Acronyms and Abbreviations
General Cleaning Instructions
General Repair Instructions
General Safety Instructions
How to Use the Manual
Illustrations
Symbols
-FUEL SYSTEM
EFC Actuator Valve
Engine Fuel Heater, Electric
Fuel Consumptions
Fuel Lift Pump
Fuel Pump
Service Tools
Stall Speed Test
-INJECTORS AND FUEL LINES
Air In Fuel
ECM Cooling Plate, Fuel Cooled
Fuel Connector (Head Mounted)
Fuel Cooler
Fuel Drain Line Restriction
Fuel Drain Lines
Fuel Filter (Spin-On Type)
Fuel Filter Head
Fuel Filter Head Bracket
Fuel Inlet Restriction
Fuel Manifold (Combined)
Fuel Pressure Relief Valve
Fuel Rail
Fuel Return Overflow Valve
Fuel Supply Lines
Injector
Injector Supply Lines (High Pressure)
Service Tools
-LUBRICATING OIL SYSTEM
Engine Oil Heater
Lubricating Oil and Filter Analysis
Lubricating Oil Contamination
Lubricating Oil Cooler
Lubricating Oil Dipstick
Lubricating Oil Dipstick Tube
Lubricating Oil Filter (Spin-On)
Lubricating Oil Filter Head (Remote Mounted)
Lubricating Oil Filter Head Adapter
Lubricating Oil Leaks
Lubricating Oil Lines
Lubricating Oil Pan
Lubricating Oil Pressure Regulator (Main Rifle)
Lubricating Oil Pressure Sensor, OEM
Lubricating Oil Pump
Lubricating Oil Suction Tube (Block-Mounted)
Lubricating Oil System
Service Tools
-COOLING SYSTEM
Belt Guard
Coolant Heater
Coolant return Junction Block
Coolant Thermostat Housing
Coolant Thermostat Housing Support
Coolant Vent Lines
Cooling Fan Belt Tensioner
Cooling System
Cooling System Diagnostic
Drive Belt, Cooling Fan
Drive Belt, Sea Water Pump
Expansion Tank
Fan Clutch On-Off
Fan Hub, Belt Driven
Fan Shroud Assembly
Fan Spacer And Pulley
Fan, Cooling
Heat Exchanger
Keel Cooler
Marine Gear Oil Cooler
Radiator
Radiator Hoses
Radiator Pressure Cap
Radiator Shutter Assembly
Sea Water Pump
Sea Water Pump Pulley
Sea Water Pump Support
Sea Water Strainer
Sea Water System Diagnostics
Service Tools
Water Inlet Connection
Water Pump
Ainc Anode
-DRIVE UNITS
Accessory Drive
Belt Tensioner, Refrigerant Compressor, Automatic
Drive Belt, Refrigerant Compressor
Hydraulic Pump Drive
Idler Pulley Mounting Bracket
Clean and Inspect for Reuse
Idler Pulley Sea Water Pump
Refrigerant Compressor
Refrigerant Compressor Mounting Bracket
REPTO
-AIR INTAKE SYSTEM
Aftercooler Assembly
Air Cleaner Assembly (Engine Mounted)
Air Crossover
Air Inlet Connection
Air Intake Connection
Air Intake Connection Adapter
Air Intake Manifold
Air Intake Manifold Cover
Air Intake Restrictor
Air Leaks, Air Intake and Exhaust Systems
Charge-Air Cooler (CAC)
Charge-Air Piping
Cold Starting Aid
Boost Pressure
Service Tools
Turbocharger
Turbocharger Compressor Outlet Connection
Turbocharger Coolant Hoses
Turbocharger Oil Drain Line
Turbocharger Oil Supply Line
Turbocharger Wastegate Actuator
Turbocharger Wastegate Valve Body
Variable Geometry Turbo Actuator
-EXHAUST SYSTEM
Aftertreatment Diesel Exhaust Fluid Dosing Unit
Aftertreatment Diesel Exhaust Fluid Dosing Unit Air Side Flushing
Aftertreatment Diesel Exhaust Fluid Dosing Unit Filter
Aftertreatment Diesel Exhaust Fluid Line Restriction Test
Aftertreatment Diesel Exhaust Fluid Tank Filter
Aftertreatment Nozzle
Aftertreatment Selective Catalytic Reduction (SCR) Catalyst
EGR Connection Tubes
Exhaust Gas Recirculation Cooler
EGR Cooler Connection
EGR Cooler Coolant Lines
EGR Mixer
EGR Valve
EGR Valve Coolant Lines
Exhaust Pressure Sensor Tube
Exhaust Manifold, Dry
Exhaust Manifold, Wet
Exhaust Outlet Connection
Exhaust Restriction
Service Tools
-COMPRESSED AIR SYSTEM
Air Compressor
Air Compressor (Oil Carryover)
Air Compressor Carbon Buildup
Air Compressor Coolant Lines
Air Compressor Cylinder Head, Single Cylinder
Air Compressor Cylinder Head, Two Cylinder
Air Compressor Oil Drain Line
Air Compressor Rear Bearing Housing, Two Cylinder
Air Compressor Unloader and Valve Assembly
Air Governor (Air Compressor Pumps Continuously)
Air Governor (Air Compressor Will Not Pump)
Air Leaks, Compressed Air System
Service Tools
-ELECTRICAL EQUIPMENT
Batteries
Battery Cables and Connections
Alternator
Alternator Bracket
Charging System Indicator
ECM Unswitched Power Terminal Blocks
Key Switch
Service Tools
Starter Magnetic Switch
Starter Solenoid
Starting Motor
-ENGINE TESTING
Aftertreatment Testing
Crankcase Blowby, Measure
Engine Run-in (Chassis Dynamometer)
Engine Run-in (Engine Dynamometer)
Engine Run-in (Without Dynamometer)
Engine Testing (Chassis Dynamometer)
Engine Testing (Engine Dynamometer)
Engine Testing (In Chassis)
Service Tools
-MOUNTING ADAPTATIONS
Engine Drive Shaft
Engine Lifting Brackets
Engine Mounts
Engine Support Bracket, Front
Engine Support Bracket, Rear
Flexplate
Flywheel
Flywheel Housing
Flywheel Ring Gear
Marine Vibration Isolator
Propeller Shaft
Service Tools
-MISCELLANEOUS
Cup Plug
Pipe Plug
Service Tools
Straight Thread Plug
-VEHICLE BRAKING
Engine Exhaust Brake
-SERVICE LITERATURE
Additional Service Literature
Cummins Customized Parts Catalog
Service Literature Ordering Location
-SPECIFICATIONS
Air Intake System
Air Intake System – Specifications
Air Intake System – Torque Values
Cam Followers/Tappets – Specifications
Capscrew Markings and Torque Values
Compressed Air System – Torque Values
Cooling System
Cooling System-Specifications
Cooling System-Torque Values
Cummins/F|eetguard Filter Specifications
Cylinder Block – Specifications
Cylinder Block – Torque Values
Cylinder Head – Specifications
Cylinder Head – Torque Values
Drive Belt Tension
Drive Units – Specifications
Drive Units – Torque Values
Electrical Equipment-Specifications
Electrical Equipment-Torque Values
Electrical System
Engine Assembly – Specifications
Engine Assembly – Torque Values
Engine Disassembly – Torque Values
Engine Testing – Specifications
Engine Testing – Torque Values
Exhaust System – Specifications
Exhaust System – Torque Values
Fraction, Decimal, Millimeter Conversions
Fuel System
Fuel System-Torque Values
General Engine
Injectors and Fuel Lines – Specifications
Injectors and Fuel Lines – Torque Values
Lubricating Oil System
Lubricating Oil System – Specifications
Lubricating Oil System – Torque Values
Miscellaneous – Torque Values
Mounting Adaptations – Specifications
Mounting Adaptations – Torque Values
Newton-Meter to Foot-Pound Conversions
Pipe Plug Torque Values
Rocker Levers – Specifications
Rocker Levers – Torque Values
Tap-Drill Chart-US Customary and Metric
Vehicle Braking – Torque Values
Weights and Measures – Conversion Factors
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