Factory Troubleshooting And Repair Manual For Cummins Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 619
Number: 3810246-03 (july 1991)
Bookmarks: Yes
Model
Cummins Engine
L10
Contents
-INTRODUCTION
About The Manual
How to Use The Manual
Symbols Used In This Manual
Illustrations
Definition Of Terms
General Repair Instructions
General Cleaning Instructions
-ENGINE IDENTIFICATION
Engine Dataplate
Engine Specifications
Engine Diagrams
-TROUBLESHOOTING
Procedures And Techniques
Troubleshooting Symptoms
-COOLING SYSTEM
Cooling System
General Information
Cooling System Specifications
Cooling System Flow Diagrams
Cooling System Venting
Cooling System, Maintenance
Cooling System, Drain
Cooling System, Fill
Diesel Coolant Additives (DCA4)
Cooling System, Clean
Pressure Test The Cooling System
Coolant Filter
Hoses
Coolant Temperature Gauge
Radiator Pressure Cap
Radiator
Radiator Shutters
Fan, Shroud, Spacer And Pulley
Fan Drive Belt
Fan Clutch (Gear Driven)
Temperature Sensor
Solenoid Valve
Fan Clutch (Viscous)
Fan Hub, Belt Driven-Replace
Idler Pulley, Fan Drive Belt
Thermostat
Thermostat Housing Support (Conventional Aftercooling)
Thermostat Housing (Optimized Aftercooling)
Water Pump
Water Heater Housing
Water Header Plate
Water Filter Head
Cylinder Head Cover Plate
Cylinder Block And Liner Seats
Radiator Baffle Leakage (Optimized Aftercooling Only
Radiator Check Valve Leakage
Torque Converter Cooler
Cooling System Diagnostic Procedures
Radiator Internal Blockage
-LUBRICATING OIL SYSTEM
Lubricating Oil System
General Information
Lubricating Oil System Specifications
Lubricating Oil System Flow Diagrams
Oil Pressure Gauge
Oil Temperature Gauge
Oil Leaks (External)
Internal Engine Damage
Crankcase Breather And Tube
Drain The Oil Pan
Fill The Oil Pan
Oil Filters (Full Flow And Bypass)
Oil Filter Head
Oil Pan
Oil Transfer Tube
High Oil Pressure Regulator
Main Oil Pressure Regulator
Dipstick
Dipstick Tube And Housing
Oil Cooler
Oil Pump
-COMBUSTION AIR SYSTEM
Combustion Air System
General Information
Combustion Air System Specifications
Combustion Air System Flow Diagrams
Turbocharger Turbine Seal Leaks
Correct Turbocharger Installed
Intake Air Restriction
Exhaust Air Restriction
Air Leaks
Turbocharger Blade Damage
Turbocharger Axial And Radial Clearance
Turbocharger
-COMPRESSED AIR SYSTEM
Compressed Air System
General Information
Compressed Air System Specifications
Compressed Air System Flow Diagram
Carbon Buildup, Air Compressor
Gasket Leaks, Air Compressor
Air Governor And Compressor Unloader Valve
Air Governor
Unloader Valve
Air Compressor, Cylinder Head
Air Compressor
-FUEL SYSTEM
Fuel System
Fuel System Specifications
Fuel System Flow Diagrams
Proper Use Of Fuel System Gauges
Fuel
Injectors
Fuel Pump
Fuel System Maintenance
Variable Speed (VS) Governor Leaking Fuel
Fuel Shut-Off valve
Fuel Pump
Air Leaks
Cylinder Misfire
Engine Oil Dilution By Fuel Oil
Fuel Line Restriction
Fuel Consumption Check
Low Power Check
Throttle Response Time By Road Test
Engine Stall Speed And Time Check
Stall Speed Check List
Driveability
Engine Factors (Use Dynamometer Sheet Included Below)
Fuel Consumption Check List
-ELECTRICAL SYSTEM
Electrical System
General Information
Electrical System Specifications
Crankshaft Rotation
Batteries
Battery Terminal Connections
Starting Circuit
Alternator Belt
Alternator
Starting Motor
-BASE ENGINE COMPONENTS
Base Engine Components
General Information
Rocker Lever Cover
Aftercooler
Rocker Levers
Rocker Lever Housing
Push Rods
Exhaust Manifold
Cylinder Head
Cylinder Head
Cam Followers
Piston Cooling Nozzles
Pistons And Rings
Connecting Rods
Cylinder Liners
Connecting Rod Bearings
Main And Thrust Bearings
Accessory Drive Pulley
Alternator Drive Pulley
Crankshaft Pulley
Seals, Front And Rear Crankshaft
Seal, Alternator Drive
Seal, Accessory Drive
Seal, Fan Clutch
Gear Cover
Vibration Damper
Camshaft Gear
Camshaft
Crankshaft Gear
Camshaft Bushings
Idler Gears
Oil Transfer Tube (Accessory Drive)
Gear Support Plate
Accessory Drive
Accessory Drive Front Support
Hydraulic Pump Drive
Flywheel Assembly
Flywheel Housing
Front Engine Support
Engine Lifting Brackets
Injection Timing
Crossheads. Valves And Injectors
Jacobs Engine Brake
Jacobs Engine Brake
Pipe Plugs And Cup Plugs
-ENGINE TESTING (“IN-CHASSIS”)
Engine Testing (“In-Chassis)
General Engine Test Specifications And Procedures
General Engine Test Procedures
Chassis Dynamometer Operation
Engine Run-In Procedure (Chassis Dynamometer)
Engine Run-In Procedure “In-Chassis” (On And Off-Highway Vehicles
Engine Configurations And Models
Engine Configurations And Models
-ENGINE – REMOVE AND INSTALL
Engine
General Information
Engine Mounts
-ENGINE COMPONENT SPECIFICATIONS
General Information
Conversion Factors
Capscrew Markings And Torque Values
Pipe Plug Torque Values
Capscrew Usage Information
Decimal And Metric Equivalents
Belt Tension Specifications
Cooling System Specifications
Lubricating Oil System Specifications
Combustion Air System Specifications
Compressed Air System Specifications
Fuel System Specifications
Electrical System Specifications
Base Engine Component Specifications
-SERVICE LITERATURE
Additional Service Literature Listing
Service Literature – Ordering Locations
Service Publications Order Form
Literature Order Shipping Label
COMPONENT MANUFACTURERS
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