Factory Shop Manual For Cummins Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 634
Number: 3666232 (december 1997)
Bookmarks: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Cummins Engine
QSK19
Contents
-INTRODUCTION
About The Manual
General Cleaning Instructions
General Repair Instructions
General Safety Instructions
How to Use The Manual
Illustrations
Symbols
-ENGINE IDENTIFICATION
Engine Diagrams
Engine Identification
Specifications
-COMPLETE ENGINE
Engine Assembly
Engine Disassembly
Service Tools
-CYLINDER BLOCK
Bearings, Connecting Rod
Bearings, Main
Bearings, Thrust
Camshaft
Camshaft Bushings
Camshaft Gear (Camshaft Removed)
Connecting Rod
Crankshaft
Crankshaft Gear, Front (Crankshaft Installed)
Crankshaft Gear, Rear (Crankshaft Installed)
Crankshaft Pulley
Cylinder Block
Cylinder Block – General Information
Cylinder Block And Liner Seats
Cylinder Block Counterbore
Cylinder Liner
Cylinder Liner Protrusion
Gear Cover Accessory Drive Bushing
Gear Cover, Front
Gear Cover Spacer Plate
Idler Gear, Camshaft
Idler Gear, Hydraulic Pump
Idler Gear. Water Pump
Piston
Service Tools
Vibration Damper
-CYLINDER HEAD
Crosshead
Cylinder Head
Cylinder Head – General Information
Cylinder Head Injector Bore
Service Tools
Valve. Cylinder Head
Valve Guide, Cylinder Head
Valve Seat Bore
Valve Seat Insert, Cylinder Head
-ROCKER LEVERS
Crankcase Breather (External)
Rocker Lever
Rocker Lever Assembly
Rocker Lever Bushings
Rocker Lever Cover
Rocker Lever Housing
Rocker Levers – General Information
Service Tools
-CAM FOLLOWERS/TAPPETS
Cam Follower Assembly
Cam Follower Cover
Cam Followers/Tappets – General Information
Push Rods Or Tubes
-FUEL SYSTEM
Fuel Pump
Fuel Shutoff Valve (FSOV)
Fuel System – General Information
Service Tools
-INJECTORS AND FUEL LINES
Fuel Filter Head
Fuel Manifold (Supply)
Fuel Supply Lines
Injector
Injectors And Fuel Lines – General Information
-LUBRICATING OIL SYSTEM
Lubricating Oil Cooler
Lubricating Oil Filter Head
Lubricating Oil Filter Head Adapter
Lubricating Oil Filter Head (Remote-Mounted)
Lubricating Oil Pan
Lubricating Oil Pan Adapter
Lubricating Oil Pump
Lubricating Oil System – General Information
Oil Transfer Connection
Service Tools
-COOLING SYSTEM
Coolant Thermostat
Coolant Thermostat Housing Support
Cooling System – General Information
Fan, Cooling
Fan Drive Idler Arm Assembly
Fan Drive Idler Pulley Assembly
Fan Hub, Belt Driven
Service Tools
Torque Converter Cooler
Water Pump
Water Pump Bearings
-DRIVE UNITS
Accessory Drive Pulley
Drive Units – General Information
Fuel Pump Drive
Fuel Pump Drive Gear And Shaft
Hydraulic Pump Drive
Hydraulic Pump Drive Gear And Shaft
Hydraulic Pump Support Bushing
Outer Hydraulic Pump Support Drive
Rear Gear Drive (Lower Assembly)
Rear Gear Drive (Upper Assembly)
Service Tools
Water Pump Drive Bushing
Water Pump Driver Gear And Shaft
Water Pump Drive Pulley
-AIR INTAKE SYSTEM
Aftercooler Assembly
Aftercooler Coolant Tube
Air Crossover
Air Intake System – General Information
Charge Air Cooler (CAC)
Service Tools
Turbocharger Heat Shield
Turbocharger, Water-Cooled
-EXHAUST SYSTEM
Exhaust Manifold, Dry
Exhaust Manifold Heat Shield
Exhaust System – General Information
-COMPRESSED AIR SYSTEM
Compressed Air System – General Information
-ELECTRICAL EQUIPMENT
Alternator Adjusting Link
Alternator Bracket
Drive Belt, Alternator
Electrical Equipment – General Information
Starting Motor
-ENGINE TESTING
Dynamometer Worksheet
Engine Run-In (Chassis Dynamometer)
Engine Run-In (Engine Dynamometer)
Engine Run-In (Without Dynamometer)
Engine Testing – General Information
Engine Testing (Chassis Dynamometer)
Engine Testing (Engine Dynamometer)
Engine Testing (In Chassis)
Service Tools
Specifications
-MOUNTING ADAPTATIONS
Engine Support Bracket, Front
Flywheel
Flywheel Housing
Flywheel Ring Gear
Mounting Adaptations – General Information General Information
Service Tools
-ELECTRONIC ENGINE CONTROLS
Electronic Engine Controls – General Information
-SERVICE LITERATURE
Additional Service Literature
Literature Order Form
Service Literature Ordering Location
-COMPONENT MANUFACTURERS
Component Manufacturers’ Addresses
-SPECIFICATIONS
Air Intake System – Specifications
Air Intake System – Torque Values
Cam Followers/Tappets – Specifications
Capscrew Markings And Torque Values
Complete Engine – Specifications
Complete Engine – Torque Values
Cooling System – Specifications
Cooling System – Torque Values
Cylinder Block – Specifications
Cylinder Block – Torque Values
Cylinder Head – Specifications
Drive Belt Tension
Drive Units – Specifications
Drive Units – Torque Values
Electrical Equipment – Specifications
Engine Testing – Specifications
Exhaust System – Specifications
Fraction, Decimal, Millimeter Conversions
Fuel System – Torque Values
Injectors And Fuel Lines – Torque Values
Lubricating Oil System – Specifications
Lubricating Oil System – Torque Values
Newton-Meter To Foot-Pound Conversion Chart
Pipe Plug Torque Values
Rocker Levers – Specifications
Tap-Drill Chart – U.S. Customary And Metric
Weights And Measures – Conversion Factors
INDEX
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