Factory Shop Manual For Gehl Skid Steer Loader. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 296
Number: 907245
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Gehl Skid Loader
5625
SN 8868 and Later
Contents
-SPECIFICATIONS
General Information
Standard Features
Tire Options
Buckets & Capacities
Dimensions
-SAFETY
General Information
Signal Words
Additional Safety Reminders
Mandatory Safety Shutdown Procedure
Lift Cylinder Mechanical Lock
Cylinder Lock Engagement
Cylinder Lock Disengagement
Overhead Guard – Raising
Overhead Guard – Lowering
Relieving Hydraulic Pressure
Loader Raising Procedure
Loader Lowering Procedure
Safety Decal Locations
-DECALS
New Decal Application
Paint Finish
Decal List
-LUBRICATION
General Information
Hydraulic Oil Reservoir
Crankcase Oil
Chaincascs
Planetary Gearcase Oil
Grease Fitting Locations
-CHASSIS
Introduction
Engine Access Cover Removal
Engine Access Cover Installation
Overhead Guard Removal
Overhead Guard Installation
Seat Removal
Seat Installation
Restraint Bar Removal
Restraint Bar Installation
Quick-Tach Removal
Quick-Tach Installation
Lift Arm Removal / Disassembly
Lift Arm Installation / Assembly
Lift Arm Bushing Replacement
Lift Arm Stop Installation / Adjustment
T-Bar Cover Removal
T-Bar Cover Installation
Floor Cover Removal
Floor Cover Installation
Bottom Cover Removal
Bottom Cover Installation
Fuel Tank Removal
Fuel Tank Installation
Fuel Level Sender Removal
Fuel Level Sender Installation
Rear Grill Removal
Rear Grill Installation
-DRIVE
Introduction
Drive Chain Adjustment
Drive Chain Removal
Drive Chain Installation
Axle & Sprocket Removal
Axle & Sprocket Installation
Axle & Wheel Bearing Disassembly
Axle & Wheel Bearing Assembly
Idler Sprocket & Bearing Removal
Idler Sprocket & Bearing Reassembly and Installation
Planetary Gearcase Removal
Planetary Gearcase Installation
Planetary Gearcase Disassembly
Planetary Gearcase Assembly
-CONTROLS
Introduction
T-Bar Removal
T-Bar Installation
T-Bar Position Adjustment
T-Bar Tracking Adjustment, Traction Controls
Left T-Bar Assembly, T-Bar Controls
Left T-Bar Assembly, Hand / Foot Controls
Right T-Bar Assembly
Crosstube Removal, T-Bar Controls
Crosstube Installation, T-Bar Controls
Crosstube Removal, Hand / Foot Controls
Crosstube Installation, Hand / Foot Controls
Servo & Neutral Centering Mechanism Removal
Servo & Neutral Centering Mechanism Installation
Neutral Centering Adjustment
Pump Arm Removal
Pump Arm Installation
Lift / Tilt Control Removal, T-Bar Controls
Lift I Tilt Control Installation, T-Bar Controls
Lift I Tilt Control Adjustment, T-Bar Controls
Lift / Tilt Control Removal, Hand/Foot Controls
Lift / Tilt Control Installation, Hand / Foot Controls
Lift / Tilt Control Adjustment, Hand / Foot Controls
Auxiliary Hydraulics Cable Removal, T-Bar Controls
Auxiliary Hydraulics Cable Installation, T-Bar Controls
Auxiliary Hydraulics Cable Adjustment, T-Bar Controls
Auxiliary Hydraulics Rod Removal, Hand/Foot Controls
Auxiliary Hydraulics Rod Installation, Hand/Foot Controls
Auxiliary Hydraulics Rod Adjustment, Hand/Foot Controls
Throttle Installation
Hand Throttle Adjustment
Throttle Tension Adjustment
Foot Throttle Adjustment
Parking Brake Adjustment
Parking Brake Pad Replacement
-HYDROSTATIC SYSTEM
Introduction
Troubleshooting Guide
Case Drain Test
Charge Pressure Test & Adjustment
Tandem Pump Relief Valves
Tandem Pump Removal
Tandem Pump Installation
Pump Drive Coupling Removal
Pump Drive Coupling Installation
Drive Motor Removal
Drive Motor Installation
Hydraulic Oil Cooler Removal
Hydraulic Oil Cooler Installation
-HYDRAULIC SYSTEM
Introduction
Troubleshooting Guide
Relief Pressure Test, Control Valve
Tilt Cylinder Test
Self-Leveling Valve Test
Lift Cylinder Test
Solenoid Valve Test
Hydraulic Oil Filter Element Replacement
Case Drain Oil Filter Element Replacement
Hydraulic Oil Strainer, Removal and Cleaning
Tilt Cylinder Removal
Tilt Cylinder Installation
Lift Cylinder Removal
Lift Cylinder Installation
Lift / Tilt Cylinder Disassembly
Lift / Tilt Cylinder Assembly
Gear Pump Removal
Gear Pump Installation
Self-Leveling Valve Removal
Self-Leveling Valve Installation
Self-Leveling Valve Adjustment
Lift / Tilt Solenoid Valve, Removal & Installation
Lift / Tilt Solenoid Valve, Disassembly & Reassembly
Control Valve Removal
Control Valve Installation
High-Flow Manifold Valve, Removal & Installation
High-Flow Manifold Valve, Disassembly & Reassembly
Hydraulic System Schematic
-ELECTRICAL SYSTEM
Description of Operation
Troubleshooting
QGS Control Module Operation
QGS Control Module Test
Glow Plug Test
Glow Plug Relay Test
Relay Test
Water Temperature Switch Test
Seat Switch, Removal / Installation
Restraint Bar Switch, Removal / Installation
Circuit / Function Chart
Wiring Termination, Engine Compartment
Wiring Hamess, Engine Compartment
Wiring Termination, Instrument Panel
Wiring Hamess, Instrument Panel
Electrical System Schematic
-ENGINE
Introduction
Troubleshooting Guide
Oil Filter Element Removal
Oil Filter Element Installation
Air Filter Assembly, Removal / Installation
Air Filter Element, Removal / Installation
Air Filter Element Cleaning
Battery Removal / Installation
Starter Removal / Installation
Exhaust Assembly Removal
Exhaust Assembly Installation
Fan Belt Adjustment
Radiator Removal
Radiator Installation
Fan Shroud Adjustment
Engine Removal
Engine Installation
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