Factory Service Maintenance Manual For Grove Crane. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: ENG; ESP; POR
Quantity of Manuals: 3
Pages: 382; 430; 420
Number: CTRL496-00 (january 2014)
Bookmarks: Yes
Searchable: Yes
Model
Grove Crane
TMS800E
Contents
-INTRODUCTION
Description
List Of Specifications
General
Dimensions
Capacities
Transmission
Clutch
Engine
Axles
Brakes
Wheel And Tires
Swing Gearbox
Boom
Swivel Assembly
Hydraulic Pumps
Hoists
General Maintenance
-HYDRAULIC SYSTEM
Description
Maintenance
Supply Pressure and Return Circuit
Oil Cooler
Hydraulic Pumps
Pump/PTO Clutch Assembly
Valves
Pressure Setting Procedures
Directional Control Valves
Check Valves
Outrigger Selector Valve
Outrigger Control Manifold
Pilot Operated Check Valve
Cab Tilt Double Pilot Operated Check Valve
Holding Valves
Accessory Manifold with Swing Directional Control Valve
Motor Control Manifold
Swing Power Brake Valve
Swing Brake Release Valve (Optional)
Needle Valve (Optional)
Needle Valve With Reverse Free Flow Check (Optional)
Cylinders
Lift Cylinder
Lower Telescope Cylinder
Upper Telescope Cylinder
Steer Cylinder
Outrigger Extension Cylinder
Outrigger Stabilizer Cylinder
Center Front Stabilizer Cylinder
Counterweight Removal Cylinder
Cab Tilt Cylinder
-ELECTRIC SYSTEM
Description
Maintenance
-BOOM
Description
Theory of Operation
Maintenance
Jib and Retraction Cable
Telescope Circuit
Lift Circuit
Auxiliary Boom Nose
Installing the Bi-Fold Manual Jib
Jib Erecting and Stowing Procedure
Removing the Bi-Fold Manual Jib
Installing/Removing 5 m (16 ft) Sections
Jib (Additional Equipment)
Assembly Of Jibs
Auxiliary Single-Sheave Boom Nose (Additional Equipment)
Rigging The Auxiliary Single-Sheave Boom Nose
Raising And Setting Down The Main Boom With Rigged Lattice Extension
Telescoping With Rigged Lattice Extension
Operating With The Lattice Extension
Monthly Maintenance Work
Hookblock
-HOIST AND COUNTERWEIGHT
Description
Theory of Operation
Maintenance
Hoist to Boom Alignment
Piston Motor And Control Valve
Idler Drum and Cable Follower
Hoist Drum Indicator System
Hoist Control Valves
Counterweight
-SWING SYSTEM
Description
Theory of Operation
Maintenance
Swing Motor
Swing Gearbox and Brake
Swing Bearing
Swivels
Hydraulic Swivel
Integral W/Hvdraulic Water Swivel
Electrical Swivel
Swing Lock Pin
360° Swing Lock Control (Positive Lock Type) (Optional)
-POWER TRAIN
Description
Maintenance
Engine Control System
Fuel System
Air Intake System
QSM Engine Muffler
ISX Engine Diesel Particulate Filter/ Selective Catalyst Reduction Assembly
Diesel Exhaust Fluid (DEF) Tank
Water Cooling System
Winter Front Grill Cover
Pump/PTO Clutch Assembly (ISX engine)
Drive Train
Clutch
Gearshift
Manual Transmission
Transmission Shift Air System
-UNDERCARRIAGE
Front Axle and Suspension
Steering System
Steering Pump
Steering Gearbox
Steer Cylinder
Rear Axle and Suspension
Wheels and Tires
Brakes
Front Brakes
Rear Brakes
Automatic Slack Adjuster (Front)
Automatic Slack Adjuster (Rear)
Air System
Air System Components
Outriggers
Outrigger Beam
Extension Cylinder
Outrigger Monitoring System (Optional—Standard in North America)
Outrigger Stabilizer Cylinder
Outrigger System Valves
Center Front Stabilizer Cylinder
-LUBRICATION
General
All Weather Package & Lubricants
Standard Lubricants Package
Environmental Protection
Lubrication Points
Carrier Lubrication
Hydraulic Lubrication
Superstructure Lubrication
Boom, Jib, And Boom Accessories Lubrication
Wire Rope Lubrication
Carwell Rust Inhibitor
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