Factory Service Manual For Grove Crane. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: ENG; ESP
Quantity of Manuals: 3
Pages: 390; 412
Number: CTRL649-01 (february 2019); CTRL649-02 (july 2020) ; CTRL649-00 (february 2019)
Bookmarks: Yes
Searchable: Yes
Model
Grove Crane
TMS9000-2
Contents
-GENERAL INSTRUCTIONS
Using the Service Manual
Safety Messages
Manitowoc CraneCare Service Instructions
Definitions of stated directions
Breaking in a New Crane
Safety Rules
Handling Substances which are Harmful to the Environment
Overview of the Operating and Display Elements
Axle Weight Distribution Table
Cleaning
Overview of the Components that are Easily Damaged when Cleaning
Fasteners and Torque Values
Torque Wrenches
Torque Values
-HYDRAULIC SYSTEM
Description
Supply Pressure and Return Circuit
Maintenance
Return Hydraulic Filter Assembly
Hydraulic Pumps
Carrier Valves
Outrigger Selector-A/C Manifold Valve
Outrigger Control Manifold
Pilot Operated Check Valve
Superstructure Valves
Hydraulic system of the superstructure
Cylinders
Steer Cylinder
Outrigger Extension Cylinder
Outrigger Jack Cylinder
Center Front Jack Cylinder
Lift Cylinder
Counterweight Cylinder
Telescope Cylinder
Pressure Setting Procedures
-ELECTRICAL SYSTEM
Description
Maintenance
Switch Replacement
Windshield Wiper Assembly Replacement
Windshield Washer Assembly Replacement
Remote Controller (Optional)
Jump Starting the Crane
-SUPERSTRUCTURE
Description Of Maintenance Work On The Superstructure
Boom Removal
Boom Installation
Boom Nose Sheaves
Boom Disassembly
Boom Assembly
Pinning Boom Components
Mechanical Emergency Unlocking And Locking Of The Telescopic Sections
New York House Lock
Bleeding The Telescoping Cylinders
Telescope Slide Pad Adjustment
Check The Locking System
Hoist Ropes
Wire Rope Inspection/Replacement (All Wire Rope)
Rated Capacity Limiter
Superstructure Air Conditioning System (Additional Equipment)
Other Maintenance Work
-SUPERSTRUCTURE MAINTENANCE
Superstructure Maintenance Overview
Maintenance Intervals
Maintenance Plans
Periodic Inspections
Measures Required For Hoist Monitoring
-SWING SYSTEM
Description
Theory of Operation
Maintenance
Swing Box Assemblies
Swing Bearing
Swivels
Swing Lock Pin
360° Swing Lock Control (Positive Lock Type)
-POWER TRAIN
Engine
Maintenance
Engine Control System
Fuel System
Air Intake System
Exhaust System
Aftertreatment Diesel Exhaust Fluid (DEF)
Water Cooling System
Drive Train
Maintenance
Clutch
Gearshift
Manual Transmission
Transmission Shift Air System
Pump/PTO Assembly
-CARRIER
Front Axle
Maintenance
Steering System
Steering Pump
Steer Cylinder
Wheels and Tires
Rear Axle and Suspension
Wheels and Tires
Maintenance
Air System
Brakes
Non-Asbestos Warning
Front Brakes
Automatic Slack Adjuster
Rear Brakes
Anti-Lock Brake System (ABS)/ Automatic Traction Control (ATC)
Special Tools
Outriggers
Outrigger Jack Cylinders
Center Front Jack Cylinder
Outrigger Monitoring System (Optional—Standard in North America)
-LUBRICATION
General
Lubrication Points
Carwell Rust Inhibitor
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