Factory Service Repair Manual For Honda TRX500FE/FM/TM ATV. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 446
Bookmarks: Yes
Searchable: Yes
Number:
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
TRX500FE
TRX500FM
TRX500TM
Contents
- – General Information
Service Rules
Model Identification
General Specifications
Lubrication System
Specifications
Fuel System Specifications
Cylinder Head/Valve
Specifications
Cylinder/Piston Specifications
Clutch/Gearshift Linkage
Specifications
Alternator/Starter Clutch
Specifications
Crankcase/Transmission/Crankshaft/
Balancer Specifications
Front Wheel/Suspension/Steering
Specifications
Rear Wheel/Suspension
Specifications
Brake System Specifications
Front Driving Mechanism
Specifications (Fm/Fe Models)
Rear Driving Mechanism
Specifications
Battery/Charging System
Specifications
Ignition System Specifications
Electric Starter Specifications
Lights/Meters/Switches
Specifications
Standard Torque Values
Engine & Frame Torque Values
Lubrication & Seal Points
Cable & Harness Routing
Emission Control Systems - – Technical Features
Integrated Engine Control Module - – Frame/Body/Exhaust
Inner Fender
Troubleshooting
Front Carrier/Carry Pipe
Body Panel Locations
Front Fender
Seat
Rear Carrier
Recoil Starter Cover
Rear Fender
Side Cover
Engine Air Guide
Fuel Tank Cover
Engine Guard
Center Mud Guard
Exhaust System
Front Mud Guard - – Maintenance
Service Information
Brake Fluid
Maintenance ScheduleB
Rake Shoes Wear
Fuel Line
Brake Pads Wear
Throttle Operation
Brake Light Switch
Carburetor Choke
Brake System
Air Cleaner
Reverse Lock System
Air Cleaner Housing Drain Hose
Spark Plug
Skid Plate, Engine Guard
Clutch System
Valve Clearance
Suspension
Engine Oil
Spark Arrester
Engine Oil Filter
Engine Idle Speed
Nuts, Bolts, Fasteners
Wheels/Tires
Drive Shaft Boots (Fm/Fe Models)
Steering Shaft Holder Bearing
Rear Final Gear Case Oil And Steering System
Differential Oil - – Lubrication System
Lubrication System Diagram
Cooling Fan
Service Information
Lower Oil Cooler
Troubleshooting
Oil Pump
Upper Oil Cooler
Relief Valve - – Fuel System
System Components
Troubleshooting
Air Cleaner Housing
Carburetor Removal
Carburetor Disassembly/
Inspection
Carburetor Assembly
Carburetor Installation
Pilot Screw Adjustment
High Altitude Adjustment
Fuel Tank - – Engine Removal/Installation
System Components
Engine Removal
Service Information
Engine Installation - – Cylinder Head/Valves
System Components
Valve Guide Replacement
Valve Seat Inspection/Refacing
Troubleshooting
Cylinder Compression
Cylinder Head Assembly
Cylinder Head Installation
Cylinder Head Cover Removal/ Cylinder Head Cover Assembly/
Disassembly
Installation
Cylinder Head Removal
Cylinder Head Disassembly
Camshaft Removal
Camshaft Installation - – Cylinder/Piston
System Components
Cylinder/Piston Removal
Service Information
Cylinder/Piston Installation
Troubleshooting - – Clutch/Gearshift Linkage
System Components
Service Information
Troubleshooting
Front Crankcase Cover Removal
Centrifugal Clutch
Change Clutch
Gearshift Linkage
Front Crankcase Cover Installation - – Alternator/Starter Clutch
System Components
Recoil Starter
Service Information
Alternator Stator
Troubleshooting
Flywheel/Starter Clutch - – Crankcase/Transmission/Crankshaft/Balancer
System Components
Transmission
Crankshaft/Balancer
Troubleshooting
Crankcase Bearing
Crankcase Separation
Crankcase Assembly - – Front Wheel/Suspension/Steering
System Components
Tires
Service Information
Wheel Hub And Knuckle
Troubleshooting
Suspension Arm
Handlebar
Front Shock Absorber •
Throttle Housing
Steering Shaft
Front Wheel
TieRod - – Rear Wheel/Suspension
System Components
Rear Wheel
Service Information
Rear Shock Absorber
Troubleshooting
Swingarm
– Braking System
System Components
Brake Pad/Disc
Service Information
Front Master Cylinder
Troubleshooting
Front Brake Caliper
Brake Fluid Replacement/ Rear Brake Drum/Shoes
Air Bleeding
Rear Brake Pedal - – Front Driving Meeh
System ComponentsFront Final Gear Disassembly/
Inspection
Service Information
Front Final Gear Case Bearing
Troubleshooting
Replacement
Front Drive Shaft
FrNt Final Gear Assembly
Front Final Drive Removal
Front Final Drive Installation - – Rear Driving Meeh
System Components
Service Information
Troubleshooting
Rear Axle Removal
Rear Final Drive Removal
Rear Final Gear Disassembly/Inspection
Rear Final Gear Case Bearing
Replacement
Rear Final Gear Assembly
Rear Final Drive Installation
Rear Axle Installation - – Battery/Charging System
Component Location
Battery
System Diagram
Charging System Inspection
Alternator Charging Coil
Troubleshooting
Regulator/Rectifier - – Ignition System
Component Location
Ignition System Inspection
System Diagram
Ignition Coil
Ignition Timing
Troubleshooting - – Electric Starter
Starter Motor
System Diagram
Starter Relay Switch
Service Information
Diode
Troubleshooting - – Lights/Meters/Switches
Assist Headlight (Except A/Cm Type F M Model)
Headlight
Taillight
Accessory Socket
Ignition Switch
Handlebar Switch
Brake Light Switch
Front Brake Switch
Gear Position Switch
Carburetor Heater/
Carburetor Heater Switch
Combination Meter (Except A/Cm Type Tm Model)
Fuel Gauge/Fuel Level Sensor (Except A/Cm Type Tm Model)
Oil Cooling System/
Temperature Indicator
Throttle Position (Tp) Sensor
Horn (U Type Only) - – Electric Shift Program
Component Location
Angle Sensor
System Diagram
Control Motor And Reduction
Gears
Service Information
Gearshift Switch
Before Troubleshooting
Reverse Shift Switch
Diagnostic Troubleshooting - – Selectable Four Wd
Troubleshooting Chart
System Diagram
Troubleshooting
Service Information - – Wiring Diagram
A/CmType Tm Model
Fm Model
UType Tm Model
Fe Model - – Troubleshooting
Engine Does Not Start Or Is Hard To Poor Performance At Low And Idle Start
Speed
Engine Lacks Power
Poor Performance At High Speed
Poor Handling
What you get
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