Hyundai D6A Shop Manual Diesel Engine manuals in PDF

Factory Shop Manual For Hyundai D6A Diesel Engine. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 317
Bookmarks: Yes

Model

Hyundai D6A Diesel Engine

Contents

FOREWORD
CP COMPILATION OF THIS MANUAL
-GENERAL
–GENERAL DESCRIPTION
Engine Section Views
Engine Number, Nameplate
–SPECIFICATION
Principal Specifications Specifications of Each Device
–CONSTRUCTION AND OPERATION
Engine Proper
Inlet and Exhaust
Lubrication
Cooling
Fuel
Electrical
Other Equipment
-SERVICE STANDARDS
ENGINE ADJUSTMENT STANDARDS
–SERVICE STANDARDS
Engine Proper
Inlet and Exhaust
Lubrication
Cooling
Fuel
Electrical
–TIGHTENING TORQUE TABLE
Tightening Torque of Major Bolts and Nuts
Tightening Torque of General Bolts and Nuts
SEALANT, OIL AND GREASE
SPECIAL TOOLS
-DETERMINING TIME TO OVERHAUL
–DETERMINING TIME TO OVERHAUL
Measurement of Compressor Pressure
Engine Oil Consumption
Low Oil Pressure
–TROUBLESHOOTING
Engine
-ENGINE ADJUSTMENT AND BREAK-IN OPERATION
–ENGINE ADJUSTMENT
Inspection and Adjustment of Valve Clearance
Bleeding Fuel System
Inspection and Adjustment of Fuel Injection Start Timing
Inspection and Adjustment of No-load Minimum and Maximum Speeds
Inspection and Adjustment of V-belt Tension
–BREK-IN OPERATION
Starting of Engine
Inspection during Engine Operation
Break-in Operation
Inspection and Adjustment after Break-in Operation
-REMOVAL AND INSTALLATION OF AUXILIARIES
–PREPARATIONS
Preliminary Inspection of Engine
Cleaning of Engine
–REMOVAL AND INSTALLATION
Electrical
Inlet and Exhaust
Fuel
Injection pump Drive
Cooling
Lubrication
-ENGINE PROPER
–REASSEMBLY
Crankcase and Main Moving Parts
Flywheel, Timing Gear and Camshaft
Cylinder Head and Valve Mechanism
–INSPECTION AND CORRECTION
Valve Mechanism
Cylinder Head, Valve and Valve Seat Insert
Flywheel
Timing Gear
Camshaft
Crankcase and Cylinder Liner
Piston and Piston Ring
Connecting Rod
Crankshaft and Main Bearing
–DISASSEMBLY
Cylinder Head and Valve Mechanism
Flywheel, Timing Gear and Camshaft
Crankcase and Main Moving Parts
-INLET AND EXHAUST
INLET MANIFOLD
–AIR CLEANER
Disassembly and Reassembly
Inspection and Cleaning
Inspection of Dust Indicator
EXHAUST MANIFOLD
–TURBOCHARGER
Disassembly
Cleaning and Inspection
Reassembly
-LUBRICATION
–OIL PUMP
Disassembly and Inspection
Reassembly
–OIL FILTER
–OIL COOLER
Cleaning
Air Pressure Test
–REGULATOR VALVE
–CHECK VALVE
-COOLING
–WATER PUMP
Disassembly and Inspection
Reassembly
–THERMOSTAT
Inspection of Thermostat
–FAN DRIVE AND TENSION PULLEY
Disassembly and Inspection
Reassembly
-FUEL
–INJECTION PUMP-GENERAL
AD Type Injection Pump
P Type Injection Pump
RSV Type Governor
RFD Type Governor
Feed Pump
SA Type Automatic Timer
SP Type Automatic Timer
Test and Adjustment
–INJECTION NOZZLE
Spring Nozzle
–FUEL FILTER
–WATER SEPARATOR
-ELECTRICAL
STARTER
STARTER RELAY
–ALTERNATOR
CP Alternator Handling Precautions
CP 40A Alternator
AIR HEATER
-OTHER EQUIPMENT
–INJECTION PUMP DRIVE
Disassembly
Inspection and Correction
Reassembly
–AUTOMATIC STOP SYSTEM
Inspection

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