Iveco F4GE Technical And Repair Manual Engine manuals in PDF

Factory Technical And Repair Manual For Iveco F4GE Engine. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 142
Searchable: Yes

Model

Iveco F4GE9484F*J608, F4GE9454J*J604

Contents

-INTRODUCTION
PREFACETOUSER’SGUIDELINEMANUAL
–SYMBOLS
Warnings
Service operations
GENERAL WARNINGS
–GENERALWARNINGSONTHEELECTRICSYSTEM
Bondingandscreening
-GENERAL SPECIFICATIONS
LUBRICATION
OIL VAPOUR RECIRCULATING SYSTEM
COOLING SYSTEM
–AIR INDUCTION BOOST DIAGRAM
Boosting version engines
Description
Inter-cooled engine version
Description
EXHAUST GAS RE-CIRCULATION SYSTEM (EGR)
-FUEL
4-CYLINDER ENGINES WITH BOSCH VE 4/12 F
–ROTARY MECHANICAL PUMP
General information
Description of working principles
–FEED PUMP
Example of identification
PRIMING PUMP
FUEL FILTER
-AGRICULTURAL APPLICATION
GENERAL INFORMATION
CLEARANCE DATA
MECHANICAL COMPONENTS
–OVERHAUL OF THE ENGINE
Preface
Engine Setting Operations For The Assembly On Turning Stand
Disassembly Of Application Components
Installation Of Rear Components
Flywheel Installation
Installation Of Front Components
Completion Of Engine
Rotary Feed Pump Disassembly And Assembly Procedure
Power Take-Off Disassembly And Assembly Procedure
Feed System Bleed Procedure
Checks And Inspections
ELECTRICAL EQUIPMENT
–ELECTRICAL COMPONENT LAYOUT
Cooling liquid temperature sensor
Starter
KSB Water temperature sensor
Electromagnets assembled to feed pump
Oil pressure sensor
Alternator
Pre-post heating resistor
TROUBLESHOOTING
MAINTENANCE PLANNING
–MAINTENANCE SCHEDULE
Checks not included in maintenance planning-daily checks
–MAINTENANCE PROCEDURES
Checks And Controls
Engine Oil Level Check
Check Of Fuel System
Cooling System Check
Lubricating System Check
Check Of Water Presence Within Fuel Filter Or Pre-Filter
Check Of Drive Belt Tensioning
Check Of Belt’S Tear And Wear Status
Check And Setting Of Tappet Clearance
Oil Motor And Filter Replacement
Fuel Filter Replacement
Alternator Belt Replacement
-OVERHAUL AND TECHNICAL SPECIFICATIONS
GENERAL SPECIFICATIONS
CLEARANCE DATA
TABLE OF PRE-DELIVERY VALUES FOR BOSCH
INJECTION PUMPS VE 4/12 F
ENGINE OVERHAUL
ENGINE REMOVAL AT THE BENCH
REPAIR OPERATIONS
–CYLINDER UNIT
Checks And Measurements
Checking Head Supporting Surface On Cylinder Unit 13
–TIMING SYSTEM
Camshaft
Checking Cam Lift And Pin Alignment
–BUSHES
Bush Replacement
Tappets
Fitting Tappets — Camshaft
–OUTPUT SHAFT
Measuring Journals And Crankpins
Replacing Oil Pump Control Gear
Fitting Main Bearings
Finding Journal Clearance
Checking Output Shaft Shoulder Clearance
CONNECTING ROD — PISTON ASSEMBLY
–OVERHAUL AND TECHNICAL SPECIFICATIONS F4GE N SERIES
Piston Pins
Conditions For Proper Pin-Piston Coupling
Split Rings
Connecting Rods
Bushes
Fitting Connecting Rod-Piston Assembly
Connecting Rod-Piston Coupling
Fitting Split Rings
Fitting Connecting Rod-Piston Assembly Into Cylinder Barrels
Finding Crankpin Clearance
Checking Piston Protrusion
–CYLINDER HEAD
Removing The Valves
Checking Cylinder Head Wet Seal
Checking Cylinder Head Supporting Surface
–VALVES
Removing Carbon Deposits, Checking And Grinding Valves
Checking Clearance Between Valve Stem And Valve Guide And Valve Centering
VALVE GUIDE
–VALVE SEATS
Regrinding — replacing the valve seats
VALVE SPRINGS
–FITTING CYLINDER HEAD
Refitting The Cylinder Head
TIGHTENING TORQUE
-TOOLS
Tools

What you get

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